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Apparatus and crucible for vapor deposition

Assignee: Safran Aircraft Engines SAS
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Filing: 1991-12-03
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Granted: 1992-08-25
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Expires: 2011-12-03
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Abstract

Abstract The apparatus comprises a thermally insulating enclosure, first, second, and third diffusers for constituting first, second, and third isothermal heating zones respectively around first, second, and third compartments of a removable closed crucible designed to contain a source material in the first compartment and a substrate in the second compartment. The first, second, and third diffusers are thermally independent from one another by construction, each of them having a U-shaped section to surround the first, second, and third compartments of the crucible respectively. The first, second, and third compartments are disposed in non-aligned manner along an angled line such that the angles between the first, second, and third compartments provide thermal decoupling of radiant energy between the compartments.

Inventors

  • 👤 Dominique Valentian

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 04:38
CPC Classifications
C; C23; C23C; C23C14/00; C23C14/22; C23C14/24; C23C14/243; C23C14/52; C30; C30B; C30B23/00; C30B23/02; C30B30/00; C30B30/08

Claims Analysis

Total Claims: 23
Claim 1
Independent Claim 118 words
A crucible for vapor deposition at high temperature comprising an enclosure including the following in succession: a first compartment for containing a source material in a source first isothermal zone at high temperature; a second compartment for containing at least one substrate in a deposition second isothermal zone; and a third compartment for constituting a third isothermal zone that forms a heat sink; separation grids being disposed firstly between the first and second compartments and secondly between the second and third compartments; wherein the first, second, and third compartments are disposed in non-aligned manner along an angled line such that the angles between said first, second, and third compartments provide thermal decoupling of radiant energy between said compartments.
Claim 2
Dependent Claim 118 words
A crucible for vapor deposition at high temperature comprising an enclosure including the following in succession: a first compartment for containing a source material in a source first isothermal zone at high temperature; a second compartment for containing at least one substrate in a deposition second isothermal zone; and a third compartment for constituting a third isothermal zone that forms a heat sink; separation grids being disposed firstly between the first and second compartments and secondly between the second and third compartments; wherein the first, second, and third compartments are disposed in non-aligned manner along an angled line such that the angles between said first, second, and third compartments provide thermal decoupling of radiant energy between said compartments.
Claim 3
Dependent Claim 45 words
A crucible according to claim 1, made of a material that is transparent to infrared radiation, such as quartz, and wherein it includes planar observation windows in its connection portions firstly between the first and second compartments and secondly between the second and third compartments.
Claim 4
Dependent Claim 47 words
A crucible according to claim 2, wherein the planar observation windows are inclined relative to the axis of the second compartment in such a manner that a polarized observation light beam propagating along the axis of the second compartment strikes said observation windows at the Brewster angle.
Claim 5
Dependent Claim 19 words
A crucible according to claim 1, wherein the first, second, and third compartments are disposed in a U-shaped structure.
Claim 6
Dependent Claim 18 words
A crucible according to claim 4, wherein the first and third compartments are perpendicular to the second compartment.
Claim 7
Dependent Claim 32 words
A crucible according to claim 4, wherein each of the first and third compartments is at an obtuse angle to the second compartment, thereby constituting a U-shaped structure with two diverging branches.
Claim 8
Dependent Claim 19 words
A crucible according to claim 1, wherein the first, second, and third compartments are disposed in a Z-shaped structure.
Claim 9
Dependent Claim 13 words
A crucible according to claim 1, wherein its section is rectangular in shape.
Claim 10
Dependent Claim 11 words
A crucible according to claim 1, wherein its section is trapezoidal.
Claim 11
Dependent Claim 11 words
A crucible according to claim 1, wherein its section is circular.
Claim 12
Dependent Claim 129 words
Apparatus for vapor deposition at high temperature, the apparatus comprising a thermally insulating enclosure, the first, second, and third diffusers for constituting first, second, and third isothermal heating zones respectively around first, second, and third compartments of a removable closed crucible designed to contain a source material in said first compartment and a substrate in the second compartment; wherein the first, second, and third diffusers are thermally independent from one another by construction, each of them having a U-shaped section to surround the first, second, and third compartments of the crucible respectively, and wherein said first, second, and third compartments are disposed in non-aligned manner along an angled line such that the angles between said first, second, and third compartments provide thermal decoupling of radiant energy between said compartments.
Claim 13
Dependent Claim 129 words
Apparatus for vapor deposition at high temperature, the apparatus comprising a thermally insulating enclosure, the first, second, and third diffusers for constituting first, second, and third isothermal heating zones respectively around first, second, and third compartments of a removable closed crucible designed to contain a source material in said first compartment and a substrate in the second compartment; wherein the first, second, and third diffusers are thermally independent from one another by construction, each of them having a U-shaped section to surround the first, second, and third compartments of the crucible respectively, and wherein said first, second, and third compartments are disposed in non-aligned manner along an angled line such that the angles between said first, second, and third compartments provide thermal decoupling of radiant energy between said compartments.
Claim 14
Dependent Claim 94 words
Apparatus according to claim 11, wherein the crucible is made of a material that is transparent to infrared radiation, such as quartz, and includes planar observation windows in its connection portions firstly between the first and second compartments and secondly between the second and third compartments, and wherein the insulating enclosure of the apparatus includes thermally insulating removable plugs located opposite said planar observation windows to enable light rays to be sent selectively along the axis of the second compartment of the crucible in order to observe the deposit inside said second compartment optically.
Claim 15
Dependent Claim 48 words
Apparatus according to claim 12, wherein the planar observation windows are inclined relative to the axis of the second compartment in such a manner that a polarized light beam for observation purposes propagating along the axis of the second compartment strikes said observation windows at the Brewster angle.
Claim 16
Dependent Claim 51 words
Apparatus according to claim 11, wherein the insulating enclosure includes a door extending essentially along the longest dimension of the second compartment of the crucible and movable in a direction that is essentially transverse relative to the axis of the second compartment, thereby enabling the crucible to be loaded and unloaded.
Claim 17
Dependent Claim 23 words
Apparatus according to claim 11, wherein each of the first, second, and third diffusers is fixed on a common base via insulating columns.
Claim 18
Dependent Claim 36 words
Apparatus according to claim 11, wherein at least the second diffuser includes heat pipes for ensuring the isothermal nature of the zone corresponding to said diffuser along the axis of the second compartment of the crucible.
Claim 19
Dependent Claim 28 words
Apparatus according to claim 11, wherein the first, second, and third compartments of the crucible, and the first, second, and third diffusers are disposed in a U-shaped structure.
Claim 20
Dependent Claim 49 words
Apparatus according to claim 17, wherein the crucible is rectangular in section, wherein the first, second, and third U-shaped section diffusers include at least one inside wall that is sloping, and wherein triangular-section heat conducting wedges are interposed between the crucible and the sloping inside walls of the diffusers.
Claim 21
Dependent Claim 88 words
Apparatus according to claim 17, wherein the crucible has a tapezoidal section, wherein each of the first and third compartments is at an obtuse angle relative to the second compartment, thereby constituting a U-shaped structure with two diverging branches, and wherein the first, second, and third diffusers match the shapes of the crucible in such a manner as to provide both direct thermal contact by conduction between the first, second, and third diffusers and the first, second, and third compartments respectively, and also automatic centering of the crucible.
Claim 22
Dependent Claim 28 words
Apparatus according to claim 11, wherein the first, second, and third compartments of the crucible, and the first, second, and third diffusers are disposed in a Z-shaped structure.
Claim 23
Dependent Claim 54 words
Apparatus according to claim 14, including an automatic crucible loading and unloading mechanism having a vertical storage passage for storing crucibles, a carriage for positioning the crucibles in the vertical storage passage, and door displacement means for automatically transferring a crucible between the vertical storage passage and the thermally insulating enclosure and vice versa.

References Cited (Backward Citations)

DE1112044B Cited
US3343518A Cited
US3828722A Cited
US3632429A Cited
US3705567A Cited
US4211182A Cited
US4204893A Cited
JPS62153192A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1995-08-25 1996-02-24 1996-08-25 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1999-08-25 2000-02-24 2000-08-25 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2003-08-25 2004-02-24 2004-08-25 $7700.00 Window Closed / Lapsed

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