Integrated optical component and method of manufacture

Claim 1

An integrated optical component having a glass substrate with integrated optical waveguides in a central portion thereof, first longitudinal grooves substantially in axial alignment with the various individual waveguides in two end portions at opposite ends of the central portion to receive optical fibers to be connected to the waveguides, and two first transverse grooves adjacent to the waveguides at respective ends of said central portion, defining on each end of the central portion an interface shoulder for connection therewith, said glass substrate further including: two second transverse grooves parallel to said first transverse grooves and adjacent to said first longitudinal grooves in respective ones of the two end portions, which longitudinal grooves open out therein; and a rib between the first and second transverse grooves at each end of the central portion, the height of the rib above the bottom of the first transverse grooves being substantially less than the height of the central portion thereabove, for the purpose of supporting the end of each optical fiber positioned against the adjacent interface shoulder at a proper vertical height and in exact axial alignment with respective ends of said integrated optical waveguides of said central portion of said substrate.

Claim 6

A method of manufacturing an integrated optical component having a glass substrate with integrated optical waveguides and a central portion thereof, first longitudinal grooves substantially in axial alignment with the various individual waveguides and two end portions at opposite ends of the central portion to receive optical fibers to be connected to the waveguides and two first transverse grooves adjacent to the waveguides at respective ones of said central portion, defining on each end of the central portion an interface shoulder for connection therewith, two second transverse grooves parallel to said first transverse grooves and adjacent to said first longitudinal groove and respective ones of the two end portions, which longitudinal grooves open out therein, and a rib between the first and second transverse grooves at each end of the central portion, the height of the rib above the bottom of the first transverse grooves being substantially less than the height of the central portion thereabove for supporting the end of each optical fiber positioned against the adjacent interface shoulder at a proper vertical height and in exact axial alignment with respective ends of said integrated optical waveguides of said central portion of said substrate, said method comprising the following steps successively in a glass substrate having faces that are initially plane: in a first stage, forming said waveguides by integrated optical techniques in said central portion and longitudinally therebeyond on either side thereof, and forming marks in axial alignment with the individual waveguides and positioned substantially on the two ends of the substrate at opposite longitudinal ends of the central portion; in a second stage, machining first longitudinal grooves by using the terminal portions of the waveguides and said marks obtained in the first stage as guides for the lines followed by the first longitudinal grooves, each of which is formed on an end portion of one of the waveguides, on the corresponding mark, and between said waveguide and said mark; in a third stage, machining first and second transverse grooves thereby defining said ribs therebetween, eliminating the machining interfaces between the first longitudinal grooves and the waveguides; and in a fourth stage, machining said ribs to reduce them in vertical height.

Claim 7

A method of manufacturing an integrated optical component having a glass substrate with integrated optical waveguides and a central portion thereof, first longitudinal grooves substantially in axial alignment with the various individual waveguides and two end portions at opposite ends of the central portion to receive optical fibers to be connected to the waveguides and two first transverse grooves adjacent to the waveguides at respective ones of said central portion, defining on each end of the central portion an interface shoulder for connection therewith, two second transverse grooves parallel to said first transverse grooves and adjacent to said first longitudinal groove and respective ones of the two end portions, which longitudinal grooves open out therein, and a rib between the first and second transverse grooves at each end of the central portion, the height of the rib above the bottom of the first transverse grooves being substantially less than the height of the central portion thereabove for supporting the end of each optical fiber positioned against the adjacent interface shoulder at a proper vertical height and in exact axial alignment with respective ends of said integrated optical waveguides of said central portion of said substrate, said method comprising the following steps successively in a glass substrate having faces that are initially plane: in a first stage, forming said waveguides by integrated optical techniques in said central portion and longitudinally therebeyond on either side thereof, and forming marks in axial alignment with the individual waveguides and positioned substantially on the two ends of the substrate at opposite longitudinal ends of the central portion; in a second stage, machining first longitudinal grooves by using the terminal portions of the waveguides and said marks obtained in the first stage as guides for the lines followed by the first longitudinal grooves, each of which is formed on an end portion of one of the waveguides, on the corresponding mark, and between said waveguide and said mark; in a third stage, machining first and second transverse grooves thereby defining said ribs therebetween, eliminating the machining interfaces between the first longitudinal grooves and the waveguides; and in a fourth stage, machining said ribs to reduce them in vertical height.