Method of producing electrically conductive anisotropic heat sealing connector members

Claim 1

A method of producing electrically conductive anisotropic heat sealing connector members, comprising, a process A including the steps of mixing (a) 10-60 wt % of at least one electrically conductive fine powder selected from the group consisting of graphite powder of grain sizes in a range of 0.1-60 μm, silver powder of grain sizes in a range of 0.1-60 μm, and carbon black powder of not over than 0.1 μm, (b) 5-30 wt % of at least one rubbery binder and/or thermal plastic resinous binder selected from the group consisting of chloroprene rubber, chlorosulfonated rubber, polyurethane resin, and polyester resin, (c) 30-50 wt % of at least one organic solvent selected from the group consisting of dimethylformamide, diacetonealcohol, isophoron, diethylcarbitol, butylcarbitol and televin oil, and (d) 5-70 wt % of at least one electrically conductive fine powder selected from the group consisting of graphite powder, silver powder, copper powder, nickel powder, paradium powder, tin powder, solder powder, gold plated nickel powder, gold plated copper powder, gold plated tin powder, and electroless plated or gold plated micro resin spheres of styrene resin, ABS resin, AS resin or phenolic resin, respectively of grain sizes in a range of 1.0-50 μm, dissolving and uniformly dispersing the mixed components (a), (b), (c) and (d) to obtain an electrically conductive anisotropic suspension liquid type paint having an apparent specific gravity of 0.9-2.3 and a viscosity of 300-12,000 poise, applying the electrically conductive paint on a surface of a flexible electrically insulative substrate film by screen printing so as to form an electrically conductive circuit of longitudinal thin stripes pattern which serves to connect the electrode portions of a liquid crystal display tube, an ECD or a solar cell, or a printed circuit, to terminal portions of a printed circuit, and drying the applied electrically conductive paint on the substrate film by heating; a process B including the steps of mixing (e) 5-30 wt % of at least one powder selected from the group consisting of titanium oxide, talc, hydrated alumina, and colloidal silica, (f) 20-60 wt % of at least one thermal plastic resin series binder selected from the group consisting of synthetic chloroprene rubber, polyester resin, ethylene/vinylacetate copolymer resin, and polymethylmethacrylate resin, (g) 10-70 wt % of at least one organic solvent selected from the group consisting of isophoron, diacetonealcohol, methylisobutylketone, xylene, toluene, and diethylcarbitol, and (h) 0.1-20 wt % of at least one adhesion imparting agent selected from the group consisting of terpen series resin and aliphatic hydrocarbon series resin, dissolving and uniformly dispersing the mixed components (e), (f), (g), and (h) to obtain an electrically insulative heat-bonding suspension liquid type paint having an apparent specific gravity of 0.8-1.4 and a viscosity of 150-15,000 poise, applying the electrically insulative paint wholly on the surface of the substrate film including both the longitudinal thin stripes pattern formed by the process A and the remaining portion of the substrate film by screen printing, during the applied electrically insulative paint on the substrate film by heating to form a press heat bonding layer; and a process C of severing the applied and dried substrate film prepared by the processes A and B to desired length and width sizes to produce electrically conductive anisotropic heat sealing connector members.

Claim 2

A method of producing electrically conductive anisotropic heat sealing connector members, comprising, a process A including the steps of mixing (a) 10-60 wt % of at least one electrically conductive fine powder selected from the group consisting of graphite powder of grain sizes in a range of 0.1-60 μm, silver powder of grain sizes in a range of 0.1-60 μm, and carbon black powder of not over than 0.1 μm, (b) 5-30 wt % of at least one rubbery binder and/or thermal plastic resinous binder selected from the group consisting of chloroprene rubber, chlorosulfonated rubber, polyurethane resin, and polyester resin, (c) 30-50 wt % of at least one organic solvent selected from the group consisting of dimethylformamide, diacetonealcohol, isophoron, diethylcarbitol, butylcarbitol and televin oil, and (d) 5-70 wt % of at least one electrically conductive fine powder selected from the group consisting of graphite powder, silver powder, copper powder, nickel powder, paradium powder, tin powder, solder powder, gold plated nickel powder, gold plated copper powder, gold plated tin powder, and electroless plated or gold plated micro resin spheres of styrene resin, ABS resin, AS resin or phenolic resin, respectively of grain sizes in a range of 1.0-50 μm, dissolving and uniformly dispersing the mixed components (a), (b), (c) and (d) to obtain an electrically conductive anisotropic suspension liquid type paint having an apparent specific gravity of 0.9-2.3 and a viscosity of 300-12,000 poise, applying the electrically conductive paint on a surface of a flexible electrically insulative substrate film by screen printing so as to form an electrically conductive circuit of longitudinal thin stripes pattern which serves to connect the electrode portions of a liquid crystal display tube, an ECD or a solar cell, or a printed circuit, to terminal portions of a printed circuit, and drying the applied electrically conductive paint on the substrate film by heating; a process B including the steps of mixing (e) 5-30 wt % of at least one powder selected from the group consisting of titanium oxide, talc, hydrated alumina, and colloidal silica, (f) 20-60 wt % of at least one thermal plastic resin series binder selected from the group consisting of synthetic chloroprene rubber, polyester resin, ethylene/vinylacetate copolymer resin, and polymethylmethacrylate resin, (g) 10-70 wt % of at least one organic solvent selected from the group consisting of isophoron, diacetonealcohol, methylisobutylketone, xylene, toluene, and diethylcarbitol, and (h) 0.1-20 wt % of at least one adhesion imparting agent selected from the group consisting of terpen series resin and aliphatic hydrocarbon series resin, dissolving and uniformly dispersing the mixed components (e), (f), (g), and (h) to obtain an electrically insulative heat-bonding suspension liquid type paint having an apparent specific gravity of 0.8-1.4 and a viscosity of 150-15,000 poise, applying the electrically insulative paint wholly on the surface of the substrate film including both the longitudinal thin stripes pattern formed by the process A and the remaining portion of the substrate film by screen printing, during the applied electrically insulative paint on the substrate film by heating to form a press heat bonding layer; and a process C of severing the applied and dried substrate film prepared by the processes A and B to desired length and width sizes to produce electrically conductive anisotropic heat sealing connector members.