Electrical connector with improved retention feature

Claim 2

In an electrical connector of the type comprising a connector body and a plurality of posts extending out of one side of the connector body for mounting to a circuit board, each of said posts defining a tip, a centerline, two pairs of opposed flat faces, and a maximum face to face cross-sectional dimension, wherein the connector is mounted on a circuit board comprising a pair of spaced, parallel surfaces and a plurality of through holes extending therebetween and intersecting the surfaces at corners, and wherein each of the posts is received in a respective one of the through holes, the improvement comprising: at least one retention feature, each formed on a selected one of the posts, said retention feature comprising a bent portion of the post comprising a first portion extending from the centerline to an apex, and a second portion extending from the apex to the tip, such that the apex is laterally offset from the centerline to a greater extent than is the tip; said retention feature configured such that the apex is situated outside of the respective through hole, and the first portion contacts the circuit board at the respective corner between the through hole and the surface opposite the connector body; said first portion defining at least one contacting surface positioned to contact the circuit board at the respective corner between the through hole and the surface adjacent the connector body as the post is inserted into the respective through hole; said contacting surface formed at an intersection of two adjacent ones of the flat faces and having a radius of curvature no less than about one fifth of the maximum face to face cross-sectional dimension of the post.

Claim 3

The invention of claim 1 wherein said at least one retention feature comprises at least one pair of retention features, and wherein the apexes of the pair are laterally offset in opposite directions with respect to the respective centerlines.

Claim 4

The invention of claim 1 wherein the posts are stiff.

Claim 5

The invention of claim 1 wherein the tip is tapered and defines a smooth transition between the tip and the at least one contacting surface.

Claim 6

In an electrical connector of the type comprising a connector body and a plurality of posts extending out of one side of the connector body for mounting to a circuit board, each of said posts defining a tip, a centerline, two pairs of opposed flat faces, and a maximum face to face cross-sectional dimension, wherein the connector is mounted on a circuit board comprising a pair of spaced, parallel surfaces and a plurality of through holes extending therebetween and intersecting the surfaces at corners, and wherein each of the posts is received in a respective one of the through holes, the improvement comprising: at least one retention feature, each formed on a selected one of the posts, said retention feature comprising a bent portion of the post comprising a first portion extending from the centerline to an apex, and a second portion extending from the apex to the tip, such that the apex is laterally offset from the centerline to a greater extent than is the tip; said retention feature configured such that the apex is situated outside of the respective through hole, and the first portion contacts the circuit board at the respective corner between the through hole and the surface opposite the connector body; said first portion defining at least one contacting surface positioned to contact the circuit board at the respective corner between the through hole and the surface adjacent the connector body as the post is inserted into the respective through hole; said contacting surface having a radius of curvature no less than about one fifth of the maximum face to face cross-sectional dimension of the post; wherein said at least one retention feature comprises at least one pair of retention features, and wherein the apexes of the pair are laterally offset in opposite directions with respect to the respective centerlines; wherein the apexes of the pair are laterally offset each toward the other.

Claim 7

In an electrical connector of the type comprising a connector body and a plurality of posts extending out of one side of the connector body for mounting to a circuit board, each of said posts defining a tip, a centerline, two pairs of opposed flat faces, and a maximum face to face cross-sectional dimension, wherein the connector is mounted on a circuit board comprising a pair of spaced, parallel surfaces and a plurality of through holes extending therebetween and intersecting the surfaces at corners, and wherein each of the posts is received in a respective one of the through holes, the improvement comprising: at least one retention feature, each formed on a selected one of the posts, said retention feature comprising a bent portion of the post comprising a first portion extending from the centerline to an apex, and a second portion extending from the apex to the tip, such that the apex is laterally offset from the centerline to a greater extent than is the tip; said retention feature configured such that the apex is situated outside of the respective through hole, and the first portion contacts the circuit board at the respective corner between the through hole and the surface opposite the connector body; said first portion defining at least one contacting surface positioned to contact the circuit board at the respective corner between the through hole and the surface adjacent the connector body as the post is inserted into the respective through hole; said contacting surface having a radius of curvature no less than about one fifth of the maximum face to face cross-sectional dimension of the post; wherein said at least one retention feature comprises at least one pair of retention features, and wherein the apexes of the pair are laterally offset in opposite directions with respect to the respective centerlines; wherein the apexes of the pair are laterally offset each toward the other.

Claim 8

The invention of claim 1 wherein the opposed faces in each pair are separated by about 0.025 inches such that the maximum face to face cross-sectional dimension is about 0.025 inches.

Claim 9

The invention of claim 6 wherein the radius of curvature is about 0.006 inches.

Claim 10

The invention of claim 7 wherein the tip is positioned on the centerline.

Claim 11

The invention of claim 1 wherein the post on which the retention feature is formed comprises a drawn wire having four faces that intersect at radiused edges, wherein each of the radiused edges defines a radius of curvature no less than about one fifth of the maximum face to face cross-sectional dimension of the post.

Claim 12

The invention of claim 9 wherein the tip defines four tip faces which converge toward a tip nose, and wherein each of the tip faces is convex outwardly.

Claim 13

The invention of claim 10 wherein the post faces are arranged in opposed pairs separated by about 0.025 inches, and wherein the radiused edges each define a radius of curvature no less than about 0.005 inches.

Claim 14

In an electrical connector of the type comprising a connector body and a plurality of posts extending out of one side of the connector body for mounting to a circuit board, each of said posts defining a tip, a centerline, two pairs of opposed flat faces, and a maximum face to face cross-sectional dimension, wherein the connector is mounted on a circuit board comprising a pair of spaced, parallel surfaces and a plurality of through holes extending therebetween and intersecting the surfaces at corners, and wherein each of the posts is received in a respective one of the through holes, the improvement comprising: at least one retention feature, each formed on a selected one of the posts, said retention feature comprising a bent portion of the post comprising a first portion extending from the centerline to an apex, and a second portion extending from the apex to the tip, such that the apex is laterally offset from the centerline to a greater extent that is the tip; said retention feature configured such that the apex is situated outside of the respective through hole, and the first portion contacts the circuit board at the respective corner between the through hole and the surface opposite the connector body; said first portion defining at least one contacting surface positioned to contact the circuit board at the respective corner between the through hole and the surface adjacent the connector body as the post is inserted into the respective through hole; said contacting surface having a radius of curvature no less than about one fifth of the maximum face to face cross-sectional dimension of the post; wherein the tip is tapered and defines a smooth transition between the tip and the at least one contacting surface; wherein the tip defines at least one convex tip face that tapers from the contacting surface toward a nose included in the tip.

Claim 15

In an electrical connector of the type comprising a connector body and a plurality of posts extending out of one side of the connector body for mounting to a circuit board, each of said posts defining a tip, a centerline, two pairs of opposed flat faces, and a maximum face to face cross-sectional dimension, wherein the connector is mounted on a circuit board comprising a pair of spaced, parallel surfaces and a plurality of through holes extending therebetween and intersecting the surfaces at corners, and wherein each of the posts is received in a respective one of the through holes, the improvement comprising: at least one retention feature, each formed on a selected one of the posts, said retention feature comprising a bent portion of the post comprising a first portion extending from the centerline to an apex, and a second portion extending from the apex to the tip, such that the apex is laterally offset from the centerline to a greater extent that is the tip; said retention feature configured such that the apex is situated outside of the respective through hole, and the first portion contacts the circuit board at the respective corner between the through hole and the surface opposite the connector body; said first portion defining at least one contacting surface positioned to contact the circuit board at the respective corner between the through hole and the surface adjacent the connector body as the post is inserted into the respective through hole; said contacting surface having a radius of curvature no less than about one fifth of the maximum face to face cross-sectional dimension of the post; wherein the tip is tapered and defines a smooth transition between the tip and the at least one contacting surface; wherein the tip defines at least one convex tip face that tapers from the contacting surface toward a nose included in the tip.

Claim 16

In an electrical connector of the type comprising a connector body and a plurality of posts extending out of one side of the connector body for mounting to a circuit board, each of said posts defining a tip, a centerline, two pairs of opposed flat faces, and a maximum face to face cross-sectional dimension, the improvement comprising: at least one retention feature, each formed on a selected one of the posts, said retention feature comprising a bent portion of the post comprising a first portion extending from the centerline to an apex, and a second portion extending from the apex to the tip, such that the apex is laterally offset from the centerline to a greater extent that is the tip; said first portion defining at least one contacting surface positioned to contact the circuit board at the respective corner between the through hole and the surface adjacent the connector body as the post is inserted into the respective through hole; said contacting surface formed at an intersection of two adjacent ones of the flat faces having a radius of curvature no less than about one fifth of the maximum face to face cross-sectional dimension of the post.

Claim 17

In an electrical connector of the type comprising a connector body and a plurality of posts extending out of one side of the connector body for mounting to a circuit board, each of said posts defining a tip, a centerline, two pairs of opposed flat faces, and a maximum face to face cross-sectional dimension, the improvement comprising: at least one retention feature, each formed on a selected one of the posts, said retention feature comprising a bent portion of the post comprising a first portion extending from the centerline to an apex, and a second portion extending from the apex to the tip, such that the apex is laterally offset from the centerline to a greater extent that is the tip; said first portion defining at least one contacting surface positioned to contact the circuit board at the respective corner between the through hole and the surface adjacent the connector body as the post is inserted into the respective through hole; said contacting surface formed at an intersection of two adjacent ones of the flat faces having a radius of curvature no less than about one fifth of the maximum face to face cross-sectional dimension of the post.

Claim 18

The invention of claim 13 wherein said at least one retention feature comprises at least one pair of retention features, and wherein the apexes of the pair are laterally offset in opposite directions with respect to the respective centerlines.

Claim 19

The invention of claim 13 wherein the tip is positioned on the centerline.

Claim 20

The invention of claim 13 wherein the posts are stiff.

Claim 21

The invention of claim 13 wherein the tip is tapered and defines a smooth transition between the tip and the at least one contacting surface.

Claim 22

In an electrical connector of the type comprising a connector body and a plurality of posts extending out of one side of the connector body for mounting to a circuit board, each of said posts defining a tip, a centerline, two pairs of opposed flat faces, and a maximum face to face cross-sectional dimension, the improvement comprising: at least one retention feature, each formed on a selected one of the posts, said retention feature comprising a bent portion of the post comprising a first portion extending from the centerline to an apex, and a second portion extending from the apex to the tip, such that the apex is laterally offset from the centerline to a greater extent than is the tip; said first portion defining at least one contacting surface positioned to contact the circuit board at the respective corner between the through hole and the surface adjacent the connector body as the post is inserted into the respective through hole; said contacting surface having a radius of curvature no less than about one fifth of the maximum face to face cross-sectional dimension of the post; wherein said at least one retention feature comprises at least one pair of retention features, and wherein the apexes of the pair are laterally offset in opposite directions with respect to the respective centerlines; wherein the apexes of the pair are laterally offset each toward the other.

Claim 23

In an electrical connector of the type comprising a connector body and a plurality of posts extending out of one side of the connector body for mounting to a circuit board, each of said posts defining a tip, a centerline, two pairs of opposed flat faces, and a maximum face to face cross-sectional dimension, the improvement comprising: at least one retention feature, each formed on a selected one of the posts, said retention feature comprising a bent portion of the post comprising a first portion extending from the centerline to an apex, and a second portion extending from the apex to the tip, such that the apex is laterally offset from the centerline to a greater extent than is the tip; said first portion defining at least one contacting surface positioned to contact the circuit board at the respective corner between the through hole and the surface adjacent the connector body as the post is inserted into the respective through hole; said contacting surface having a radius of curvature no less than about one fifth of the maximum face to face cross-sectional dimension of the post; wherein said at least one retention feature comprises at least one pair of retention features, and wherein the apexes of the pair are laterally offset in opposite directions with respect to the respective centerlines; wherein the apexes of the pair are laterally offset each toward the other.

Claim 24

The invention of claim 13 wherein the opposed faces in each pair are separated by about 0.025 inches such that the maximum face to face cross-sectional dimension is about 0.025 inches.

Claim 25

The invention of claim 19 wherein the radius of curvature is about 0.006 inches.

Claim 26

The invention of claim 13 wherein the post on which the retention feature is formed comprises a drawn wire having four faces that intersect at radiused edges, wherein each of the radiused edges defines a radius of curvature no less than about one fifth of the maximum face to face cross-sectional dimension of the post.

Claim 27

The invention of claim 21 wherein the tip defines four tip faces which converge toward a tip nose, and wherein each of the tip faces is convex outwardly.

Claim 28

The invention of claim 22 wherein the post faces are arranged in opposed pairs separated by about 0.025 inches, and wherein the radiused edges each define a radius of curvature no less than about 0.005 inches.

Claim 29

In an electrical connector of the type comprising a connector body and a plurality of posts extending out of one side of the connector body for mounting to a circuit board, each of said posts defining a tip, a centerline, two pairs of opposed flat faces, and a maximum face to face cross-sectional dimension, the improvement comprising: at least one retention feature, each formed on a selected one of the posts, said retention feature comprising a bent portion of the post comprising a first portion extending from the centerline to an apex, and a second portion extending from the apex to the tip, such that the apex is laterally offset from the centerline to a greater extent than is the tip; said first portion defining at least one contacting surface positioned to contact the circuit board at the respective corner between the through hole and the surface adjacent the connector body as the post is inserted into the respective through hole; said contacting surface having a radius of curvature no less than about one fifth of the maximum face to face cross-sectional dimension of the post; wherein the tip is tapered and defines a smooth transition between the tip and the at least one contacting surface; wherein the tip defines at least one convex tip face that tapers from the contacting surface toward a nose included in the tip.

Claim 30

In an electrical connector of the type comprising a connector body and a plurality of posts extending out of one side of the connector body for mounting to a circuit board, each of said posts defining a tip, a centerline, two pairs of opposed flat faces, and a maximum face to face cross-sectional dimension, the improvement comprising: at least one retention feature, each formed on a selected one of the posts, said retention feature comprising a bent portion of the post comprising a first portion extending from the centerline to an apex, and a second portion extending from the apex to the tip, such that the apex is laterally offset from the centerline to a greater extent than is the tip; said first portion defining at least one contacting surface positioned to contact the circuit board at the respective corner between the through hole and the surface adjacent the connector body as the post is inserted into the respective through hole; said contacting surface having a radius of curvature no less than about one fifth of the maximum face to face cross-sectional dimension of the post; wherein the tip is tapered and defines a smooth transition between the tip and the at least one contacting surface; wherein the tip defines at least one convex tip face that tapers from the contacting surface toward a nose included in the tip.