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US5120327A Expired / Lapsed US ⏱️ 0.0 years remaining

Cutting composite formed of cemented carbide substrate and diamond layer

Assignee: DIAMANT-BOART STRATABIT (USA) Inc A CORP OF
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Filing: 1991-03-05
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Granted: 1992-06-09
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Expires: 2011-03-05
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Abstract

Abstract A composite for cutting in subterranean formations comprises a cemented carbide substrate and a diamond layer adhered to a surface of the substrate. That surface includes a plurality of spaced apart ridges forming grooves therebetween. The diamond layer has a thickness greater than a depth of the grooves and occupies the grooves to interlock with the substrate. The diamond is comprised of a substantially uniform distribution of diamond particles having a grain size in a range of about 25-75 microns. The ridges are spaced radially inwardly from an outer periphery of the substrate, whereby the diamond layer includes an annular ring portion completely surrounding the plurality of ridges to provide radial reinforcement against the formation and propagation of cracks tending to occur in the vicinity of the ridges.

Inventors

  • 👤 Mahlon D. Dennis

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 23:04
CPC Classifications
E; E21; E21B; E21B10/00; E21B10/46; E21B10/56; E21B10/567; E21B10/573; E21B10/5735; B; B22; B22F; B22F7/00; B22F7/06; B23; B23B; B23B27/00; B23B27/14; B23B27/141; B23B27/145; B23B27/146; B23P; B23P5/00; B24; B24D; B24D3/00; B24D3/02; B24D3/04; B24D3/06; B23B2222/00; B23B2222/28; B23B2226/00; B23B2226/31; Y; Y10; Y10S; Y10S76/00; Y10S76/11; Y10S76/12; Y10T; Y10T407/00; Y10T407/27

Claims Analysis

Total Claims: 8
Claim 1
Independent Claim 123 words
A composite for cutting in subterranean formations, comprising a substrate formed of cemented carbide and including a surface having a plurality of spaced apart ridges forming grooves therebetween, said ridges being spaced inwardly from an outer periphery of said substrate, and a sintered diamond layer adhered to said surface of said substrate and having a thickness greater than a depth of said grooves, said diamond comprised of a substantially uniform distribution of diamond particles, said diamond layer occupying said grooves to form diamond ridges interlocked with ridges of said substrate, said diamond layer including an annular ring portion completely surrounding said plurality of ridges and extending to a depth substantially equal to that of said grooves to provide radial reinforcement to the structure.
Claim 2
Dependent Claim 123 words
A composite for cutting in subterranean formations, comprising a substrate formed of cemented carbide and including a surface having a plurality of spaced apart ridges forming grooves therebetween, said ridges being spaced inwardly from an outer periphery of said substrate, and a sintered diamond layer adhered to said surface of said substrate and having a thickness greater than a depth of said grooves, said diamond comprised of a substantially uniform distribution of diamond particles, said diamond layer occupying said grooves to form diamond ridges interlocked with ridges of said substrate, said diamond layer including an annular ring portion completely surrounding said plurality of ridges and extending to a depth substantially equal to that of said grooves to provide radial reinforcement to the structure.
Claim 3
Dependent Claim 14 words
A composite according to claim 1, wherein said grain size is about 40 microns.
Claim 4
Dependent Claim 12 words
A composite according to claim 1, wherein said ridges are substantially parallel.
Claim 5
Dependent Claim 20 words
A composite according to claim 1, wherein a top surface of said diamond layer is beveled around its outer periphery.
Claim 6
Dependent Claim 20 words
A composite according to claim 1, wherein said diamond particles have a grain size no greater than about 75 microns.
Claim 7
Dependent Claim 149 words
A composite for cutting in subterranean formations, comprising a substrate formed of cemented carbide and including a surface having a plurality of spaced apart ridges forming grooves therebetween, said ridges being spaced inwardly from an outer periphery of said substrate, and a sintered diamond layer adhered to said surface of said substrate and having a thickness greater than a depth of said grooves, said diamond comprised of a substantially uniform distribution of diamond particles having a grain size greater than about 75 microns, said diamond layer occupying said grooves to form diamond ridges interlocked with ridges of said substrate, said diamond layer including an annular ring portion completely surrounding said plurality of ridges and extending to a depth at least equal to that of said grooves to provide radial reinforcement against the formation and propagation of cracks tending to occur in the substrate in the vicinity of said ridges.
Claim 8
Dependent Claim 149 words
A composite for cutting in subterranean formations, comprising a substrate formed of cemented carbide and including a surface having a plurality of spaced apart ridges forming grooves therebetween, said ridges being spaced inwardly from an outer periphery of said substrate, and a sintered diamond layer adhered to said surface of said substrate and having a thickness greater than a depth of said grooves, said diamond comprised of a substantially uniform distribution of diamond particles having a grain size greater than about 75 microns, said diamond layer occupying said grooves to form diamond ridges interlocked with ridges of said substrate, said diamond layer including an annular ring portion completely surrounding said plurality of ridges and extending to a depth at least equal to that of said grooves to provide radial reinforcement against the formation and propagation of cracks tending to occur in the substrate in the vicinity of said ridges.

References Cited (Backward Citations)

US4109737A Cited
US4478298A Cited
US4604106A Cited
US4861350A Cited
US4784023A Cited
US4972637A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1995-06-09 1995-12-09 1996-06-09 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1999-06-09 1999-12-09 2000-06-09 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2003-06-09 2003-12-09 2004-06-09 $7700.00 Window Closed / Lapsed

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