Claims Analysis
Total Claims: 10
Claim 1
Independent Claim
239 words
A process for fabricating polysilicon resistors and interconnects coupled to metal-oxide-semiconductor (MOS) devices in a silicon substrate comprising the steps of: depositing a first layer of polysilicon over said substrate; selectively etching said first polysilicon layer to form the gates of said MOS devices; depositing a second layer of polysilicon between said gates; etching said second polysilicon layer so that the upper surface of said second polysilicon layer is substantially coplanar with said gates, portions of said second polysilicon layer forming source and drain contacts to said devices; forming an insulative layer over said first and second polysilicon layers; patterning said insulative layer to define contact openings to said source and drain contacts and to said gates; depositing a metal layer over said substrate, said metal layer filling said contact openings; patterning said metal layer to define electrical contacts to said source and drain contacts and to said gates, said electrical contacts being substantially coplanar with one another and acting as the terminals of said polysilicon resistors, said patterning step also defining interconnect lines in said metal layer; depositing a third layer of polysilicon over said first and second polysilicon layers; patterning said third polysilicon layer to define said polysilicon interconnects and said polysilicon resistors such that said third polysilicon layer is substantially coincident with and disposed above said interconnect lines whereever said polysilicon interconnects are formed, and extending between said electrical contacts wherever said polysilicon resistors are formed.
Claim 2
Dependent Claim
239 words
A process for fabricating polysilicon resistors and interconnects coupled to metal-oxide-semiconductor (MOS) devices in a silicon substrate comprising the steps of: depositing a first layer of polysilicon over said substrate; selectively etching said first polysilicon layer to form the gates of said MOS devices; depositing a second layer of polysilicon between said gates; etching said second polysilicon layer so that the upper surface of said second polysilicon layer is substantially coplanar with said gates, portions of said second polysilicon layer forming source and drain contacts to said devices; forming an insulative layer over said first and second polysilicon layers; patterning said insulative layer to define contact openings to said source and drain contacts and to said gates; depositing a metal layer over said substrate, said metal layer filling said contact openings; patterning said metal layer to define electrical contacts to said source and drain contacts and to said gates, said electrical contacts being substantially coplanar with one another and acting as the terminals of said polysilicon resistors, said patterning step also defining interconnect lines in said metal layer; depositing a third layer of polysilicon over said first and second polysilicon layers; patterning said third polysilicon layer to define said polysilicon interconnects and said polysilicon resistors such that said third polysilicon layer is substantially coincident with and disposed above said interconnect lines whereever said polysilicon interconnects are formed, and extending between said electrical contacts wherever said polysilicon resistors are formed.
Claim 3
Dependent Claim
21 words
The method as defined in claim 1 further comprising the step of doping said polysilicon interconnects to reduce the resistance therein.
Claim 4
Dependent Claim
13 words
The method as defined in claim 2 wherein said metal layer comprises titanium.
Claim 5
Dependent Claim
28 words
The method defined by claim 3 further comprising the step of annealing said devices to form titanium silicide in said electrical contacts following patterning of said metal layer.
Claim 6
Dependent Claim
26 words
The method defined by claim 4 wherein said polysilicon resistors and polysilicon interconnects are insulated from said substrate everywhere except where said contact openings are defined.
Claim 7
Dependent Claim
15 words
The method defined by claim 5 wherein said third polysilicon layer is amorphous in structure.
Claim 8
Dependent Claim
33 words
The method defined by claim 6 further including the step of depositing a layer of silicon nitride over said substrate to encase said polysilicon resistors and polysilicon interconnects in a protective insulative layer.
Claim 9
Dependent Claim
20 words
The method defined by claim 7 wherein said polysilicon interconnects have a sheet resistance of about 1 ohm per square.
Claim 10
Dependent Claim
34 words
The method as defined by claim 3 further comprising the step of annealing said devices to form a titanium silicide layer wherever said third layer of polysilicon has been deposited over said titanium layer.