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US5100505A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for etching semiconductor devices

Assignee: Micron Technology Inc
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Filing: 1990-10-18
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Granted: 1992-03-31
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Expires: 2010-10-18
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Abstract

Abstract The subject invention is directed to a process for etching a semiconductor device to form a predetermined etched pattern therein. The semiconductor device which is provided herein typically has a plurality of layers. At least one of these layers comprises a metal-containing material having a metal content of at least about 80% by weight. Etching the semiconductor device with an etchant material forms a predetermined etched pattern therein. This pattern includes the formation of horizontal and upright sidewalls in the etched layers which comprise the metal-containing material. Thus, each of the upright sidewalls has a profile which is either substantially vertically sloped or is positively sloped. This is the case even though the chemical etchant composition, when employed by itself to etch the above-described metal-containing layers, forms sidewall profiles which are substantially negatively sloped configuration. The etchant material employed herein comprises a chemical etchant composition and a coating composition. In one preferred form of this invention the coating composition comprises water vapor or a gaseous oxide of nitrogen, particularly N 2 O, and a silicon-containing compound, respectively. The etchant material is in a substantially gas phase during the etching of the semiconductor device and deposits a protective film on the upright sidewalls of the etched semiconductor device. The silicon-containing compound typically comprises a silicon tetrahalide, preferably comprising SiCl 4 , SiBr 4 , or SiF 4 . However, the most preferred compound being SiBr 4 .

Inventors

  • 👤 David A. Cathey, Jr.

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 02:02
CPC Classifications
H; H10; H10P; H10P50/00; H10P50/20; H10P50/26; H10P50/264; H10P50/266; H10P50/267; H10P50/268; C; C23; C23F; C23F4/00; H10P50/71

Claims Analysis

Total Claims: 18
Claim 1
Independent Claim 168 words
A process for etching a semiconductor device to form a predetermined etched pattern therein, comprising: providing a semiconductor device having a plurality of layers, at least one of said layers of said semiconductor device comprising a metal-containing material having a metal content of at least about 80% by weight; and etching said semiconductor device with an etchant material to form a predetermined pattern therein including the formation of horizontal and upright sidewalls in etched layers comprising said metal-containing material, each of said upright sidewalls having a profile which is either substantially vertical or substantially positively sloped; said etchant material comprising a chemical etchant composition and a coating composition comprising either one of water vapor or a gaseous oxide of nitrogen, and a silicon-containing compound, respectively, said chemical etchant composition and said coating composition being in a substantially gas phase during said etching of said semiconductor device, said chemical etchant composition when employed by itself to etch said metal-containing layers forming upright sidewall profiles which are substantially negatively sloped.
Claim 2
Dependent Claim 168 words
A process for etching a semiconductor device to form a predetermined etched pattern therein, comprising: providing a semiconductor device having a plurality of layers, at least one of said layers of said semiconductor device comprising a metal-containing material having a metal content of at least about 80% by weight; and etching said semiconductor device with an etchant material to form a predetermined pattern therein including the formation of horizontal and upright sidewalls in etched layers comprising said metal-containing material, each of said upright sidewalls having a profile which is either substantially vertical or substantially positively sloped; said etchant material comprising a chemical etchant composition and a coating composition comprising either one of water vapor or a gaseous oxide of nitrogen, and a silicon-containing compound, respectively, said chemical etchant composition and said coating composition being in a substantially gas phase during said etching of said semiconductor device, said chemical etchant composition when employed by itself to etch said metal-containing layers forming upright sidewall profiles which are substantially negatively sloped.
Claim 3
Dependent Claim 14 words
The process of claim 1, wherein said chemical etchant composition is a halogen-containing material.
Claim 4
Dependent Claim 14 words
The process of claim 2, wherein said halogen-containing material comprises HCl or chlorine gas.
Claim 5
Dependent Claim 24 words
The process of claim 2, wherein said halogen-containing material comprises a fluorine material selected from the group consisting of HF, fluorine gas, SF6, NF3.
Claim 6
Dependent Claim 13 words
The process of claim 4, wherein said fluorine material is a fluorinated hydrocarbon.
Claim 7
Dependent Claim 11 words
The process of claim 1, wherein said silicon-containing compound comprises SiCl4.
Claim 8
Dependent Claim 11 words
The process of claim 1, wherein said silicon-containing compound comprises SiBr4.
Claim 9
Dependent Claim 11 words
The process of claim 1, wherein said silicon-containing compound comprises SiF4.
Claim 10
Dependent Claim 37 words
The process of claim 1, wherein said metal-containing material is selected from a group consisting of aluminum, titanium, tungsten, molybdenum, copper and aluminum alloys comprising aluminum and any one of titanium, tungsten, molybdenum, copper, titanium-tungsten and silicon.
Claim 11
Dependent Claim 175 words
An etchant material for etching a semiconductor device to form a predetermined etched pattern therein, said semiconductor device having a plurality of layers, at least one of said layers of said semiconductor device comprising a metal-containing material having a metal content of at least about 80% by weight, which comprises: a chemical etchant composition and a coating composition comprising either one of water vapor or a gaseous oxide of nitrogen and a silicon-containing compound, respectively, said chemical etchant composition and said coating composition being in a substantially gas phase during said etching of said semiconductor device for producing a coating layer, said chemical etchant composition when employed by itself to etch said metal-containing layers forming upright sidewall profiles which are substantially negatively sloped, said etchant material etching said semiconductor device to form a predetermined pattern therein including the formation of horizontal and upright sidewalls in etched layers comprising said metal-containing material, each of said upright sidewalls having said coating layer deposited thereon and forming a profile which is either substantially vertical or substantially positively sloped.
Claim 12
Dependent Claim 175 words
An etchant material for etching a semiconductor device to form a predetermined etched pattern therein, said semiconductor device having a plurality of layers, at least one of said layers of said semiconductor device comprising a metal-containing material having a metal content of at least about 80% by weight, which comprises: a chemical etchant composition and a coating composition comprising either one of water vapor or a gaseous oxide of nitrogen and a silicon-containing compound, respectively, said chemical etchant composition and said coating composition being in a substantially gas phase during said etching of said semiconductor device for producing a coating layer, said chemical etchant composition when employed by itself to etch said metal-containing layers forming upright sidewall profiles which are substantially negatively sloped, said etchant material etching said semiconductor device to form a predetermined pattern therein including the formation of horizontal and upright sidewalls in etched layers comprising said metal-containing material, each of said upright sidewalls having said coating layer deposited thereon and forming a profile which is either substantially vertical or substantially positively sloped.
Claim 13
Dependent Claim 15 words
The etchant material of claim 10, wherein said chemical etchant composition is a halogen-containing material.
Claim 14
Dependent Claim 15 words
The etchant material of claim 11, wherein said halogen-containing material comprises HCl or chlorine gas.
Claim 15
Dependent Claim 25 words
The etchant material of claim 11, wherein said halogen-containing material comprises a fluorine material selected from the group consisting of HF, fluorine gas, SF6, NF3.
Claim 16
Dependent Claim 14 words
The etchant material of claim 13, wherein said fluorine material is a fluorinated hydrocarbon.
Claim 17
Dependent Claim 31 words
The etchant material of claim 10, wherein said metal-containing material is selected from a group consisting of aluminum, titanium, copper, and aluminum alloys including any one of titanium, copper and silicon.
Claim 18
Dependent Claim 21 words
The etchant material of claim 10, wherein said silicon-containing compound is selected from the group consisting of SiCl4, SiBr4, and SiF4.

References Cited (Backward Citations)

US4505782A Cited
US4547261A Cited
US4734157A Cited
US4992136A Cited
US5024722A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1995-03-31 1995-09-30 1996-03-31 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1999-03-31 1999-09-30 2000-03-31 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2003-03-31 2003-09-30 2004-03-31 $7700.00 Window Closed / Lapsed

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