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Method of manufacturing a composition for use in injection molding powder metallurgy

Assignee: Sumitomo Metal Mining Co Ltd
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Filing: 1990-10-01
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Granted: 1992-03-10
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Expires: 2010-10-01
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Abstract

Abstract A composition for use in injection molding powder metallurgy, is provided by applying mechanical sphericalization to a metal powder of an irregular shape and having an average grain size of not more than 50 mu m to form a sphericalized metal powder, and then mixing and kneading a binder of not more than 9 parts by volume relative to 11 parts by volume of the sphericalized metal powder.

Inventors

  • 👤 Nobuji Takahashi
  • 👤 Kouhei Kibayashi

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 09:47
CPC Classifications
B; B22; B22F; B22F3/00; B22F3/22; B22F3/225; B22F1/00; B22F1/06; B22F1/065; C; C08; C08K; C08K7/00; C08K7/16; B22F2998/00

Claims Analysis

Total Claims: 7
Claim 1
Independent Claim 93 words
A method of manufacturing a composition for use in injection molding powder metallurgy, which comprises the steps of: (a) providing a metal powder whose grains are of irregular shape and wherein the average grain size does not exceed 50 μm, (b) mechanically sphericalizing the metal powder of step (a) to provide a sphericalized metal powder, (c) mixing a binder into said sphericalized metal powder at a ratio of 9 parts by volume of binder to 11 parts by volume of powder, and (d) kneading the mixture of step (c), thereby providing said composition.
Claim 2
Independent Claim 93 words
A method of manufacturing a composition for use in injection molding powder metallurgy, which comprises the steps of: (a) providing a metal powder whose grains are of irregular shape and wherein the average grain size does not exceed 50 μm, (b) mechanically sphericalizing the metal powder of step (a) to provide a sphericalized metal powder, (c) mixing a binder into said sphericalized metal powder at a ratio of 9 parts by volume of binder to 11 parts by volume of powder, and (d) kneading the mixture of step (c), thereby providing said composition.
Claim 3
Dependent Claim 24 words
The method according to claim 1, wherein the metal powder of step (a) has a average grain size of not more than 20 μm.
Claim 4
Dependent Claim 25 words
The method according to claim 1, wherein in step (b) the grains of metal powder are impacted against one another or against a hard surface.
Claim 5
Dependent Claim 20 words
The method according to claim 1, wherein said binder is selected from the group consisting of ethylene polymer and wax.
Claim 6
Dependent Claim 20 words
The method according to claim 1, wherein in step (c) a wetting agent is mixed into said sphericalized metal powder.
Claim 7
Dependent Claim 18 words
The method according to claim 5, wherein in step (d) the mixture is kneaded in a planetary mixer.

References Cited (Backward Citations)

DE273206C Cited
JPS63118001A Cited
EP0291201A2 Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1995-03-10 1995-09-09 1996-03-10 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1999-03-10 1999-09-09 2000-03-10 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2003-03-10 2003-09-09 2004-03-10 $7700.00 Window Closed / Lapsed

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