Connector for electric cables and a tool for assembling the connector

Claim 2

An electrical connector for joining a first plurality of wires to a second plurality of wires, said connector comprising: first and second elongated cover members; first and second elongated conduit means, each being dimensioned to be received within one of said cover members; each said conduit means comprising a longitudinal axis, first and second faces, a wire entry opening located generally along said axis at a first end of said conduit means through which a plurality of wires enter said conduit means, a wire receiving section located adjacent said wire entry opening in which a portion of each of said plurality of wires extends generally along said axis, a pair of wire terminating sections, each located on opposite sides of said wire receiving section, a plurality of terminal receiving slots extending through said conduit means between said first and second faces at said wire terminating section, and wire retaining means associated with each said wire terminating section for retaining a portion of each of said plurality of wires in said wire terminating section generally transverse to said axis, whereby each wire is associated with one of said slots; a plurality of electrical contact terminals, each terminal having two end portions with insulation displacement means located at each end portion; each wire of said first plurality of wires projecting through said wire entry opening of said first conduit means, along said wire receiving section of said first conduit means, and across one of said wire terminating sections, said wire being retained by said wire retaining means and each wire of said second plurality of wires projecting through said wire entry opening of said second conduit means, along said wire receiving section of said second conduit means, and across one of said wire terminating sections, said wire being retained by said wire retaining means, and one end portion of each said terminal penetrates through one of said slots in said first conduit means to engage a wire from said first plurality of wires retained across the wire terminating section to effect an insulation displacement engagement therebetween and the other end portion of each said terminal penetrates through one of said slots in said second conduit means to engage a wire of said second plurality of wires retained across the wire terminating section to effect an insulation displacement engagement therebetween, thereby electrically connecting individual wires from said first plurality of wires to individual wires of said second plurality of wires.

Claim 3

The connector of claim 1 wherein said cover members are hermaphroditic.

Claim 4

The connector of claim 1 wherein said conduit means are hermaphroditic.

Claim 5

The electrical connector of claim 1 wherein one of said cover members has a generally planar wire contacting means that contacts said wires and forces said wires of one of said pluralities of wires into said insulation displacement portion of said terminals to terminate said wires.

Claim 6

The connector according to claim 1 further comprising terminal retaining means dimensioned to fit between said first and second conduit means, said terminal retaining means having mounted thereon a plurality of said contact terminals whereby one end portion of each said contact terminal projects above an upper face of said terminal retaining means and the second end portion of each said contact terminal project below a lower face of said terminal retaining means.

Claim 7

The connector according to claim 5 wherein two contact terminals are electrically connected to each wire.

Claim 8

The connector according to claim 5 further comprising two wire terminating channels and a wire receiving channel oriented generally parallel to a longitudinal axis of said conduit means, a plurality of wires extend along said wire receiving channel and a predetermined number of said plurality of wires are laced across one wire terminating channel and the remaining wires of said plurality are laced across the other wire terminating channel.

Claim 9

The connector according to claim 7 wherein the portion of each said wire laced across said wire terminating channels is generally perpendicular to said longitudinal axis.

Claim 10

The connector of claim 7 wherein said cover further comprises longitudinal rib means for securing said wires to said conduit means during termination of said wires.

Claim 11

The connector of claim 7 wherein the total length of wire within said connector that is electrically connected to each terminal is substantially equal.

Claim 12

The connector according to claim 1 further comprising two wire terminating channels and a wire receiving channel oriented generally parallel to a longitudinal axis of said conduit means, a plurality of wires extend along said wire receiving channel and a predetermined number of said plurality of wires are laced across one wire terminating channel and the remaining wires of said plurality are laced across the other wire terminating channel.

Claim 13

The connector according to claim 11 wherein said channels are defined by a plurality of wire gripping pins.

Claim 14

The connector according to claim 12 wherein said wire gripping pins are oriented generally perpendicular to said first face of said conduit means.

Claim 15

The connector according to claim 13 wherein said wire gripping pins extend at an angle along said longitudinal axis toward said second end of said conduit means.

Claim 16

The connector according to claim 7 further comprising means for latching one of said conduit means to one said cover members to form a subassembly.

Claim 17

The connector according to claim 15 further comprising means for latching one subassembly to another subassembly.

Claim 18

The connector according to claim 7 wherein said channels are defined by a plurality of wire gripping pins that are oriented generally perpendicular to first face of said conduit means and the portion of each said wire laced across said wire terminating channels is generally perpendicular to said longitudinal axis.

Claim 19

The connector of claim 17 wherein said cover members are hermaphroditic and said conduit means are hermaphroditic.

Claim 20

The connector according to claim 17 further comprising means for latching one of said conduit means to one of said cover members to form a subassembly.

Claim 21

The connector according to claim 19 further comprising means for latching one subassembly to another subassembly.

Claim 22

The connector of claim 20 wherein said cover further comprising means for securing said wire to said conduit means during termination of said wires.

Claim 23

The connector of claim 21 wherein said securing means are longitudinal ribs.

Claim 24

The connector of claim 22 wherein said covers are tapered from a first end to a second end.

Claim 25

An electrical connector for joining a first plurality of wires to a second plurality of wires, said connector comprising: first and second elongated conduit means; each said conduit means comprising a longitudinal axis, a wire receiving face, a wire entry opening located generally along said axis at a first end of said conduit means through which a plurality of wires enter said conduit means, at least one wire terminating section and a wire receiving section, a portion of each of said plurality of wires extends generally along said axis adjacent said wire receiving face and through said wire receiving section, a plurality of terminal receiving slots extend through a portion of said conduit means at said wire terminating section, and wire retaining means associated with said wire terminating section for retaining a portion of each of said plurality of wires in said wire terminating section generally tranverse to said axis, whereby each wire is associated with one of said slots; a plurality of electrical contact terminals, each terminal having two end portions with insulation displacement means located at each end portion; each wire of said first plurality of wires projecting through said wire entry opening of said first conduit means, and along said wire receiving section of said first conduit means, and across one of said wire terminating sections, said wire being retained by said wire retaining means and each wire of said second plurality of wires projecting through said wire entry opening of said second conduit means, along said wire receiving section of said second conduit means, and across one of said wire terminating sections, said wire being retained by said wire retaining means, and one end portion of each said terminal extends into one of said slots in said first conduit means to engage a wire from said first plurality of wires retained across the wire terminating section to effect an insulation displacement engagement therebetween and the other end portion of each said terminal extends through one of said slots in said second conduit means to engage a wire of said second plurality of wires retained across the wire terminating section to effect an insulation displacement engagement therebetween, thereby electrically connecting individual wires from said first plurality of wires to individual wires of said second plurality of wires to create an electrically connected pair of wires, there being an electrical path defined by the distance along each wire of said first plurality of wires from said wire entry opening of said first conduit means to the terminal to which it is engaged plus the distance from that terminal to said wire entry opening of said second conduit means along the wire of said second plurality of wires that is also terminated to said terminal, the electrical paths for each pair of wires being substantially equal.

Claim 26

An electrical connector for joining a first plurality of wires to a second plurality of wires, said connector comprising: first and second elongated conduit means; each said conduit means comprising a longitudinal axis, a wire receiving face, a wire entry opening located generally along said axis at a first end of said conduit means through which a plurality of wires enter said conduit means, at least one wire terminating section and a wire receiving section, a portion of each of said plurality of wires extends generally along said axis adjacent said wire receiving face and through said wire receiving section, a plurality of terminal receiving slots extend through a portion of said conduit means at said wire terminating section, and wire retaining means associated with said wire terminating section for retaining a portion of each of said plurality of wires in said wire terminating section generally tranverse to said axis, whereby each wire is associated with one of said slots; a plurality of electrical contact terminals, each terminal having two end portions with insulation displacement means located at each end portion; each wire of said first plurality of wires projecting through said wire entry opening of said first conduit means, and along said wire receiving section of said first conduit means, and across one of said wire terminating sections, said wire being retained by said wire retaining means and each wire of said second plurality of wires projecting through said wire entry opening of said second conduit means, along said wire receiving section of said second conduit means, and across one of said wire terminating sections, said wire being retained by said wire retaining means, and one end portion of each said terminal extends into one of said slots in said first conduit means to engage a wire from said first plurality of wires retained across the wire terminating section to effect an insulation displacement engagement therebetween and the other end portion of each said terminal extends through one of said slots in said second conduit means to engage a wire of said second plurality of wires retained across the wire terminating section to effect an insulation displacement engagement therebetween, thereby electrically connecting individual wires from said first plurality of wires to individual wires of said second plurality of wires to create an electrically connected pair of wires, there being an electrical path defined by the distance along each wire of said first plurality of wires from said wire entry opening of said first conduit means to the terminal to which it is engaged plus the distance from that terminal to said wire entry opening of said second conduit means along the wire of said second plurality of wires that is also terminated to said terminal, the electrical paths for each pair of wires being substantially equal.

Claim 27

The electrical connector of claim 24 wherein said first and second conduit means are oriented such that the wire entry openings of each conduit means are located on opposite ends of said electrical connector.