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US5086559A Expired / Lapsed US ⏱️ 0.0 years remaining

Electrical component placing apparatus and method of placing electrical component

Assignee: Panasonic Holdings Corp
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Filing: 1990-10-17
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Granted: 1992-02-11
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Expires: 2010-10-17
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Abstract

Abstract An electrical component placing apparatus has an XY-axis table, including motors for moving the table in the X and Y axis directions between an electrical delivery unit and a printed circuit board. A pick and place head is mounted to the XY-axis table for movement therewith. The pick and place head has a body unit and a nozzle shaft rotatably mounted on the body unit for rotation about a vertical axis. The nozzle shaft has vacuum nozzles disposed on opposite ends thereof for picking and placing electrical components. A motor is operationally connected to the nozzle shaft for rotating the shaft about its axis. A further rotating device rotates the nozzle shaft in the vertical plane about a horizontal axis perpendicular to the vertical plane. A recognition unit is provided for externally recognizing an electrical component after the electrical component has been picked up by the vacuum nozzle and the nozzle shaft has been rotated by the rotating device. The recognition unit detects the amount of correction necessary in the X, Y and rotational directions for correct positioning of the electrical component on a circuit board. The motor connected to the nozzle shaft makes the rotational correction, while the X and Y corrections are made by adjustments in movement of the XY-axis table. Also, the adjustments can be made by a plurality of position restricting pawls which press the side faces of an electrical component.

Inventors

  • 👤 Kazuyuki Akatsuchi

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 19:18
CPC Classifications
B; B23; B23P; B23P19/00; B23P19/10; B23P19/102; B23P19/105; H; H05; H05K; H05K13/00; H05K13/04; H05K13/0404; H05K13/0408; H05K13/041; H05K13/0413; H05K13/0417; H05K13/0495; Y; Y10; Y10T; Y10T29/00; Y10T29/49; Y10T29/49002; Y10T29/49117; Y10T29/49124; Y10T29/4913; Y10T29/49131; Y10T29/49133; Y10T29/53; Y10T29/5313; Y10T29/53174; Y10T29/53178

Claims Analysis

Total Claims: 16
Claim 1
Independent Claim 169 words
An electrical component placing apparatus, comprising: an XY-axis table comprising means for moving said table in the X and Y axis directions between an electrical component delivery unit and a printed circuit board; and a pick and place head mounted to said XY-axis table for movement therewith, said pick and place head comprising: a pick and place head body unit, a nozzle shaft rotatably mounted on said pick and place head body unit for rotation about an axis extending in a vertical plane, said nozzle shaft having vacuum nozzles on opposite ends thereof for picking and placing electrical components, a motor operationally connected to said nozzle shaft for rotating said nozzle about said axis, a rotating means for rotating said nozzle shaft in said vertical plane about a horizontal axis perpendicular to said vertical plane, and a recognition means for externally recognizing an electrical component after the electrical component has been picked up by a said vacuum nozzle and said nozzle shaft has been rotated by said rotating means.
Claim 2
Dependent Claim 169 words
An electrical component placing apparatus, comprising: an XY-axis table comprising means for moving said table in the X and Y axis directions between an electrical component delivery unit and a printed circuit board; and a pick and place head mounted to said XY-axis table for movement therewith, said pick and place head comprising: a pick and place head body unit, a nozzle shaft rotatably mounted on said pick and place head body unit for rotation about an axis extending in a vertical plane, said nozzle shaft having vacuum nozzles on opposite ends thereof for picking and placing electrical components, a motor operationally connected to said nozzle shaft for rotating said nozzle about said axis, a rotating means for rotating said nozzle shaft in said vertical plane about a horizontal axis perpendicular to said vertical plane, and a recognition means for externally recognizing an electrical component after the electrical component has been picked up by a said vacuum nozzle and said nozzle shaft has been rotated by said rotating means.
Claim 3
Dependent Claim 166 words
An electrical component placing apparatus, comprising: an XY-axis table comprising means for moving said table in the X and Y axis directions between an electrical component delivery unit and a printed circuit board; and a pick and place head mounted to said XY-axis table for movement therewith, said pick and place head comprising: a pick and place head body unit, a nozzle shaft mounted on said pick and place head body unit, said nozzle shaft having vacuum nozzles on opposite ends thereof for picking and placing electrical components, a rotating means for rotating said nozzle shaft in said vertical plane about a horizontal axis perpendicular to said vertical plane, and positioning means comprising a plurality of position restricting pawls for pressing side faces of an electrical component after the electrical component has been picked up by a said vacuum nozzle and said nozzle shaft has been rotated by said rotating means to correct positional deviations of the electrical component in the X, Y and rotational directions.
Claim 4
Dependent Claim 166 words
An electrical component placing apparatus, comprising: an XY-axis table comprising means for moving said table in the X and Y axis directions between an electrical component delivery unit and a printed circuit board; and a pick and place head mounted to said XY-axis table for movement therewith, said pick and place head comprising: a pick and place head body unit, a nozzle shaft mounted on said pick and place head body unit, said nozzle shaft having vacuum nozzles on opposite ends thereof for picking and placing electrical components, a rotating means for rotating said nozzle shaft in said vertical plane about a horizontal axis perpendicular to said vertical plane, and positioning means comprising a plurality of position restricting pawls for pressing side faces of an electrical component after the electrical component has been picked up by a said vacuum nozzle and said nozzle shaft has been rotated by said rotating means to correct positional deviations of the electrical component in the X, Y and rotational directions.
Claim 5
Dependent Claim 156 words
An electrical component placing apparatus, comprising: an XY-axis table comprising means for moving said table in the X and Y axis directions between an electrical component delivery unit and a printed circuit board; and a pick and place head mounted to said XY-axis table for movement therewith, said pick and place head comprising: a pick and place head body unit, a nozzle shaft mounted on said pick and place head body unit, said nozzle shaft having vacuum nozzles on opposite ends thereof for picking and placing electrical components, a rotating means for rotating said nozzle shaft in said vertical plane about a horizontal axis perpendicular to said vertical plane, and probe means comprising a plurality of probes for pressing side faces of an electrical component after the electrical component has been picked up by a said vacuum nozzle and said nozzle shaft has been rotated by said rotating means and detecting characteristics of the electrical component.
Claim 6
Dependent Claim 156 words
An electrical component placing apparatus, comprising: an XY-axis table comprising means for moving said table in the X and Y axis directions between an electrical component delivery unit and a printed circuit board; and a pick and place head mounted to said XY-axis table for movement therewith, said pick and place head comprising: a pick and place head body unit, a nozzle shaft mounted on said pick and place head body unit, said nozzle shaft having vacuum nozzles on opposite ends thereof for picking and placing electrical components, a rotating means for rotating said nozzle shaft in said vertical plane about a horizontal axis perpendicular to said vertical plane, and probe means comprising a plurality of probes for pressing side faces of an electrical component after the electrical component has been picked up by a said vacuum nozzle and said nozzle shaft has been rotated by said rotating means and detecting characteristics of the electrical component.
Claim 7
Dependent Claim 156 words
An electrical component placing apparatus, comprising: an XY-axis table comprising means for moving said table in the X and Y axis directions between an electrical component delivery unit and a printed circuit board; and a pick and place head mounted to said XY-axis table for movement therewith, said pick and place head comprising: a pick and place head body unit, a nozzle shaft mounted on said pick and place head body unit for rotation about its axis having a vacuum nozzle at a lower end thereof, a motor for rotating said nozzle shaft about its axis on said pick and place head body unit having a transmission means for transmitting rotation produced by said motor to said shaft, and an encoder means connected to said nozzle shaft for directly detecting the amount of rotation of said nozzle shaft, producing an output signal controlling the amount of rotation of said motor in response to said output signal.
Claim 8
Dependent Claim 156 words
An electrical component placing apparatus, comprising: an XY-axis table comprising means for moving said table in the X and Y axis directions between an electrical component delivery unit and a printed circuit board; and a pick and place head mounted to said XY-axis table for movement therewith, said pick and place head comprising: a pick and place head body unit, a nozzle shaft mounted on said pick and place head body unit for rotation about its axis having a vacuum nozzle at a lower end thereof, a motor for rotating said nozzle shaft about its axis on said pick and place head body unit having a transmission means for transmitting rotation produced by said motor to said shaft, and an encoder means connected to said nozzle shaft for directly detecting the amount of rotation of said nozzle shaft, producing an output signal controlling the amount of rotation of said motor in response to said output signal.
Claim 9
Dependent Claim 223 words
An electrical component placing apparatus, comprising: an XY-axis table comprising means for moving said table in the X and Y axis directions between an electrical component delivery unit and a printed circuit board; a pick and place head mounted to said XY-axis table for movement therewith, said pick and place head comprising: a pick and place head body unit, a nozzle shaft rotatably mounted on said pick and place head body unit for rotation about an axis extending in a vertical plane, said nozzle shaft having vacuum nozzles on opposite ends thereof for picking and placing electrical components; a motor operationally connected to said nozzle shaft for rotating said nozzle about said axis, a rotating means for rotating said nozzle shaft in said vertical plane about a horizontal axis perpendicular to said vertical plane, a recognition means for externally recognizing an electrical component after the electrical component has been picked up by a said vacuum nozzle and said nozzle shaft has been rotated by said rotating means. positioning means comprising a plurality of position restricting pawls for pressing side faces of an electrical component after the electrical component has been picked up by a said vacuum nozzle and said nozzle shaft has been rotated by said rotating means to correct positional deviations of the electrical component in the X, Y and rotational directions.
Claim 10
Dependent Claim 223 words
An electrical component placing apparatus, comprising: an XY-axis table comprising means for moving said table in the X and Y axis directions between an electrical component delivery unit and a printed circuit board; a pick and place head mounted to said XY-axis table for movement therewith, said pick and place head comprising: a pick and place head body unit, a nozzle shaft rotatably mounted on said pick and place head body unit for rotation about an axis extending in a vertical plane, said nozzle shaft having vacuum nozzles on opposite ends thereof for picking and placing electrical components; a motor operationally connected to said nozzle shaft for rotating said nozzle about said axis, a rotating means for rotating said nozzle shaft in said vertical plane about a horizontal axis perpendicular to said vertical plane, a recognition means for externally recognizing an electrical component after the electrical component has been picked up by a said vacuum nozzle and said nozzle shaft has been rotated by said rotating means. positioning means comprising a plurality of position restricting pawls for pressing side faces of an electrical component after the electrical component has been picked up by a said vacuum nozzle and said nozzle shaft has been rotated by said rotating means to correct positional deviations of the electrical component in the X, Y and rotational directions.
Claim 11
Dependent Claim 21 words
The apparatus of claim 5, wherein: said pawls of said positioning means comprise probes for detecting characteristics of the electrical component.
Claim 12
Dependent Claim 34 words
The apparatus of claim 5, wherein: said pick and place head comprises a drive means for driving said vacuum nozzles perpendicularly to the X and Y directions for picking up and placing electrical components.
Claim 13
Dependent Claim 48 words
The apparatus of claim 5, wherein: said rotating means comprises a motor, transmission and rotating shaft mounted on said pick and place head body unit; and a bracket rotatably mounts said nozzle shaft, said bracket being connected to one end of said rotating shaft of said rotating means.
Claim 14
Dependent Claim 37 words
The apparatus of claim 5, wherein: said recognition means comprises a camera mounted on said pick and place head body unit, a light source mounted with said camera, and a light diffuser mounted on said vacuum nozzles.
Claim 15
Independent Claim 253 words
A method of placing an electrical component, comprising the steps of: providing an XY-axis tale comprising means for moving said table in he X and Y axis directions between an electrical component delivery unit and a printed circuit board and a pick and place head mounted to said XY-axis table for movement therewith, said pick and place head comprising a pick and place head body unit, a nozzle shaft rotatably mounted on said pick and place head body unit for rotation about an axis extending in a vertical plane, said nozzle shaft having a vacuum nozzle on a lower end thereof, a motor operationally connected to said nozzle shaft for rotating said nozzle shaft about said axis, a rotating means for rotating said nozzle shaft in said vertical plane about a horizontal axis perpendicular to said vertical plane, and a recognition unit; picking up an electrical component from a delivery unit with said vacuum nozzle; rotating said nozzle shaft with said rotating means to move the electrical component to a recognition position of axis having a vacuum nozzle at a lower end thereof, a motor for rotating said nozzle shaft about its axis on said pick and place head body unit having a transmission means for transmitting rotation produced by said motor to said shaft, and an encoder means connected to said nozzle shaft for directly detecting the amount of rotation of said nozzle shaft, producing an output signal controlling the amount of rotation of said motor in response to said output signal.
Claim 16
Independent Claim 253 words
A method of placing an electrical component, comprising the steps of: providing an XY-axis tale comprising means for moving said table in he X and Y axis directions between an electrical component delivery unit and a printed circuit board and a pick and place head mounted to said XY-axis table for movement therewith, said pick and place head comprising a pick and place head body unit, a nozzle shaft rotatably mounted on said pick and place head body unit for rotation about an axis extending in a vertical plane, said nozzle shaft having a vacuum nozzle on a lower end thereof, a motor operationally connected to said nozzle shaft for rotating said nozzle shaft about said axis, a rotating means for rotating said nozzle shaft in said vertical plane about a horizontal axis perpendicular to said vertical plane, and a recognition unit; picking up an electrical component from a delivery unit with said vacuum nozzle; rotating said nozzle shaft with said rotating means to move the electrical component to a recognition position of axis having a vacuum nozzle at a lower end thereof, a motor for rotating said nozzle shaft about its axis on said pick and place head body unit having a transmission means for transmitting rotation produced by said motor to said shaft, and an encoder means connected to said nozzle shaft for directly detecting the amount of rotation of said nozzle shaft, producing an output signal controlling the amount of rotation of said motor in response to said output signal.

References Cited (Backward Citations)

US3312325A Cited
US3337941A Cited
US4295596A Cited
GB2096498A Cited
US4372802A Cited
US4675993A Cited
US4787137A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1995-02-10 1995-08-12 1996-02-11 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1999-02-10 1999-08-12 2000-02-11 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2003-02-10 2003-08-12 2004-02-11 $7700.00 Window Closed / Lapsed

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