Hand held electric arc welder

Claim 2

An electric arc welder for performing welding on a work object, and adapted to be used with a spool of welding wire, said electric arc welder comprising: a hand holdable body including means for supporting the spool of welding wire; a welding tip supported by said hand holdable body and including an aperture adapted to have welding wire fed therethrough; drive means for feeding welding wire through said hand holdable body; a selectively squeezable trigger supported yb said hand holdable body; a switch mechanically connected to said trigger, said switch being normally in an open position, and being in a closed position when said trigger is squeezed; first connecting means for electrically connecting said welding tip to a first terminal of a battery only when said switch is in the closed position, and for electrically connecting said drive means to the first terminal of the battery; and second connecting means for electrically connecting said drive means to a second terminal of the battery, the second terminal of the battery being of opposite polarity from the first terminal of the battery.

Claim 3

An electric arc welder as set forth in claim 1 and further comprising means for connecting the work object to the second terminal of the battery.

Claim 4

An electric arc welder as set forth in claim 1 wherein said drive means comprises a motor having first and second terminals, one of said motor terminals being connected to said first connecting means, the other of said motor terminals being connected to said second connecting means.

Claim 5

An electric arc welder as set forth in claim 3 and further comprising means for causing said motor to operate in a direction for feeding welding wire to said welding tip when said first and second connecting means are connected to the first and second terminals of the battery, respectively, and when said first and second connecting means are connected to the second and first terminals of the battery, respectively.

Claim 6

An electric arc welder as set forth in claim 3 and further comprising a battery having first and second terminals of opposite polarities, said first connecting means being electrically connected to said first battery terminal and said second connecting means being electrically connected to said second battery terminal.

Claim 7

An electric arc welder as set forth in claim 5 wherein said motor is a 24 volt dc motor, and wherein said battery comprises a first 12 volt dc car battery, a second 12 volt dc car battery, and means for electrically serially connecting said first and second 12 volt dc batteries.

Claim 8

An electric arc welder as set forth in claim 3 and further comprising means for controlling the speed of said motor, said speed controlling means being electrically connected in series with said motor, said series connected motor and speed controlling means being connected between said first and said second connecting means, said speed controlling means controlling the speed of said motor by selectively reducing the voltage between said first and said second connecting means and supplying the reduced voltage across said first and second terminals of said motor.

Claim 9

An electric arc welder as set forth in claim 7 wherein said speed controlling means comprises a variable resistor, separate from said switch connected to said trigger, supported by said body, and electrically connected between one of said first and second terminals of said motor and a corresponding one of said first and second connecting means.

Claim 10

An electric arc welder as set forth in claim 1 and further comprising a gas valve in fluid communication with said welding tip.

Claim 11

An electric arc welder for performing welding on a work object, and adapted to be used with a spool of welding wire, said electric arc welder comprising: a hand holdable body including means for supporting the spool of welding wire; a welding tip supported by said hand holdable body and including an aperture adapted to have welding wire fed therethrough; drive means for feeding welding wire through said aperture in said welding tip; first connecting means for electrically connecting said welding tip and said drive means to a first terminal of a battery; and second connecting means for electrically connecting said drive means to a second terminal of the battery, the second terminal of the battery being of opposite polarity from the first terminal of the battery, the drive means comprising a motor having first and second terminals, one of the said motor terminals being connected to said first connecting means, the other of said motor terminals being connected to said second connecting means, said welder further comprising means for causing said motor to operate in a direction for feeding welding wire to said welding tip when said first and second connecting means are connected to the first and second terminals of the battery, respectively, and when said first and second connecting means are connected to the second and first terminals of the battery, respectively, said means for causing said motor to operate in a direction for feeding comprising a diode bridge connecting said first connecting means and said second connecting means.

Claim 12

An electric arc welder for performing welding on a work object, and adapted to be used with a spool of welding wire, said electric arc welder comprising: a hand holdable body including means for supporting the spool of welding wire; a welding tip supported by said hand holdable body and including an aperture adapted to have welding wire fed therethrough; drive means for feeding welding wire through said aperture in said welding tip; first connecting means for electrically connecting said welding tip and said drive means to a first terminal of a battery; and second connecting means for electrically connecting said drive means to a second terminal of the battery, the second terminal of the battery being of opposite polarity from the first terminal of the battery, the drive means comprising a motor having first and second terminals, one of the said motor terminals being connected to said first connecting means, the other of said motor terminals being connected to said second connecting means, said welder further comprising means for causing said motor to operate in a direction for feeding welding wire to said welding tip when said first and second connecting means are connected to the first and second terminals of the battery, respectively, and when said first and second connecting means are connected to the second and first terminals of the battery, respectively, said means for causing said motor to operate in a direction for feeding comprising a diode bridge connecting said first connecting means and said second connecting means.

Claim 13

An electric arc welder for performing welding on a work object, and adapted to be used with a spool of welding wire, said electric arc welder comprising: a hand holdable body including means for supporting the spool of welding wire; a welding tip supported by said hand holdable body and including an aperture adapted to have welding wire fed therethrough; drive means for feeding welding wire through said aperture in said welding tip, said drive means comprising a 24 volt dc motor having first and second terminals; a 24 volt dc battery comprising a first and second 12 volt dc car battery, and means electrically serially connecting said first and second 12 volt dc batteries, said 24 volt dc battery having first and second terminals of opposite polarities; first motor to battery connecting means electrically connecting said welding tip and said first terminal of said motor to said first terminal of said 24 volt dc battery; second motor to battery connecting means electrically connecting said second terminal of said motor to said second terminal of said 24 volt dc battery; means for connecting the work object to said second terminal of said 24 volt dc battery; means for causing said motor to operate in a direction for feeding welding wire to said welding tip when said first terminal of said 24 volt dc battery has a positive polarity and for causing said motor to operate in a direction for feeding welding wire to said welding tip when said first terminal of said 24 volt dc battery has a negative polarity, said means for causing said motor to operate in a direction for feeding comprising a diode bridge connecting said first and second terminals of said motor to said first and said second motor to battery connecting means; means for directing shielding gas to a location proximate said welding tip; a gas valve in fluid communication with said directing means; and means electrically connected between said first and said second motor to battery connecting means and for controlling the speed of said motor by selectively reducing the voltage between said first and said second motor to battery connecting means and supplying the reduced voltage across said first and second terminals of said motor, said speed controlling means comprising a variable resistor supported by said body and electrically connected between one of said first and second terminals of said motor and a corresponding one of said first and second motor to battery connecting means.

Claim 14

An electric arc welder for performing welding on a work object, and adapted to be used with a spool of welding wire, said electric arc welder comprising: a hand holdable body including means for supporting the spool of welding wire; a welding tip supported by said hand holdable body and including an aperture adapted to have welding wire fed therethrough; drive means for feeding welding wire through said aperture in said welding tip, said drive means comprising a 24 volt dc motor having first and second terminals; a 24 volt dc battery comprising a first and second 12 volt dc car battery, and means electrically serially connecting said first and second 12 volt dc batteries, said 24 volt dc battery having first and second terminals of opposite polarities; first motor to battery connecting means electrically connecting said welding tip and said first terminal of said motor to said first terminal of said 24 volt dc battery; second motor to battery connecting means electrically connecting said second terminal of said motor to said second terminal of said 24 volt dc battery; means for connecting the work object to said second terminal of said 24 volt dc battery; means for causing said motor to operate in a direction for feeding welding wire to said welding tip when said first terminal of said 24 volt dc battery has a positive polarity and for causing said motor to operate in a direction for feeding welding wire to said welding tip when said first terminal of said 24 volt dc battery has a negative polarity, said means for causing said motor to operate in a direction for feeding comprising a diode bridge connecting said first and second terminals of said motor to said first and said second motor to battery connecting means; means for directing shielding gas to a location proximate said welding tip; a gas valve in fluid communication with said directing means; and means electrically connected between said first and said second motor to battery connecting means and for controlling the speed of said motor by selectively reducing the voltage between said first and said second motor to battery connecting means and supplying the reduced voltage across said first and second terminals of said motor, said speed controlling means comprising a variable resistor supported by said body and electrically connected between one of said first and second terminals of said motor and a corresponding one of said first and second motor to battery connecting means.

Claim 15

An electric arc welder as set forth in claim 11 wherein said first motor to battery connecting means comprises a releasable clamp releasably connected to said first terminal of said 24 volt dc battery.

Claim 16

An electric arc welder as set forth in claim 12 wherein said second motor to battery connecting means comprises a second releasable clamp releasably connected to said second terminal of said 24 volt dc battery.

Claim 17

An electric arc welder as set forth in claim 13 wherein said means serially connecting said first and second 12 volt dc batteries comprises an electrically conductive battery connecting cable having opposite ends, and a releasable clamp electrically connected to each of the opposite ends of said battery connecting cable.