Self-loading cleaning blade and holder therefor

Claim 2

A cleaning blade loadable against a surface to be cleaned in an electrostatographic reproduction apparatus for removing developer material particles therefrom, the cleaning blade including: (a) a base section for manually inserting into a blade holder, said base section being made from a resilient material; (b) a cleaning section having a cleaning tip for engaging and scraping the surface to be cleaned, said cleaning section being made from the same resilient material as said base section, said cleaning section and said base section being formed from a single strip of such resilient material bent at an angle into said cleaning section and said base section, said cleaning section having an unloaded position as bent relative to said base section, said cleaning section being deflectably movable relative to said base section, and having a loaded position relative to said base section when deflectably moved; (c) a first lap angle formed by said base section and said cleaning section when said cleaning section is in said unloaded position; and (d) a second lap angle formed by said base section and said cleaning section when said cleaning section is deflectably moved into said loaded position, said first and second lap angles being such as to cause said cleaning section when in said loaded position to possess a spring-back force for self-loading said cleaning tip against the surface to be cleaned.

Claim 3

The cleaning blade of claim 1 wherein said resilient material is stainless steel.

Claim 4

The cleaning blade of claim 1 wherein said first lap angle is 86°.

Claim 5

The cleaning blade of claim 1 wherein said second lap angle is 90°.

Claim 6

The cleaning blade of claim 1 wherein said base section includes a tab at a first end thereof for manually locating said cleaning blade relative to the width of the surface being cleaned.

Claim 7

The cleaning blade of claim 1 wherein said self-loading spring-back force is within a range of 0.17-0.67 lbs./in.

Claim 8

A cleaning device for removing developer material particles from a surface to be cleaned in an electrostatographic reproduction apparatus, the cleaning device comprising: (a) a cleaning blade having: (i) a base section for manually inserting into a blade holder, said base section being made from a resilient material; (ii) a cleaning section having a cleaning tip for engaging and scraping the surface to be cleaned, said cleaning section being made from the same resilient material as said base section, said cleaning section and said base section being formed from a single strip of such resilient material bent at an angle into said cleaning section and said base section, said cleaning section having an unloaded position as bent relative to said base section, said cleaning section being deflectably movable relative to said base section, and having a loaded position relative to said base section when deflectably moved; (iii) a first lap angle formed by said base section and said cleaning section when said cleaning section is in said unloaded position; and (iv) a second lap angle formed by said base section and said cleaning section when said cleaning section is deflectably moved into said loaded position, said first and second lap angles being such as to cause said cleaning section when in said loaded position to possess a spring-back force for self-loading said cleaning tip against the surface to be cleaned; and (b) a holding member for holding said cleaning blade, said holding member comprising: (i) means for receiving said base section of said blade, said receiving means including a clearance slot and an elongate exterior channel formed into a first side of said holding member, said channel having a base surface, a first side surface, and a second side surface, said clearance slot being formed partially into said base surface and into said second side surface of said channel; and (ii) means for retaining said cleaning blade against the surface to be cleaned, said retaining means including said first side surface of said channel, a portion of said base surface of said channel adjoining said first side surface thereof, and a lip portion defined partially by said second side surface of said channel and said clearance slot for catching a distal end of said base section of said blade.

Claim 9

A cleaning device for removing developer material particles from a surface to be cleaned in an electrostatographic reproduction apparatus, the cleaning device comprising: (a) a cleaning blade having: (i) a base section for manually inserting into a blade holder, said base section being made from a resilient material; (ii) a cleaning section having a cleaning tip for engaging and scraping the surface to be cleaned, said cleaning section being made from the same resilient material as said base section, said cleaning section and said base section being formed from a single strip of such resilient material bent at an angle into said cleaning section and said base section, said cleaning section having an unloaded position as bent relative to said base section, said cleaning section being deflectably movable relative to said base section, and having a loaded position relative to said base section when deflectably moved; (iii) a first lap angle formed by said base section and said cleaning section when said cleaning section is in said unloaded position; and (iv) a second lap angle formed by said base section and said cleaning section when said cleaning section is deflectably moved into said loaded position, said first and second lap angles being such as to cause said cleaning section when in said loaded position to possess a spring-back force for self-loading said cleaning tip against the surface to be cleaned; and (b) a holding member for holding said cleaning blade, said holding member comprising: (i) means for receiving said base section of said blade, said receiving means including a clearance slot and an elongate exterior channel formed into a first side of said holding member, said channel having a base surface, a first side surface, and a second side surface, said clearance slot being formed partially into said base surface and into said second side surface of said channel; and (ii) means for retaining said cleaning blade against the surface to be cleaned, said retaining means including said first side surface of said channel, a portion of said base surface of said channel adjoining said first side surface thereof, and a lip portion defined partially by said second side surface of said channel and said clearance slot for catching a distal end of said base section of said blade.

Claim 10

The cleaning device of claim 7 including means for supporting the cleaning device against the surface to be cleaned, said supporting means including a retaining pin and a cantilevered spring member for urging the cleaning device in a first direction against said retaining pin.

Claim 11

The cleaning device of claim 8 wherein said cantilevered spring member includes a first recess and a second recess for supporting a leg portion of the holding member of said cleaning device in an unloaded position and in a loaded position, respectively, said first recess and said second recess being formed so as to allow the leg portion of said holding member to be slid manually from one to the other of said first and second recesses.

Claim 12

The cleaning apparatus of claim 9 wherein said second recess in said spring member is V-shaped.

Claim 13

A development apparatus for developing latent images on an image-bearing surface in an electrostatographic reproduction apparatus using developer material particles, the development apparatus comprising: (a) a housing including a sump portion for holding developer material particles; (b) means within said sump portion for mixing and feeding the developer material particles; (c) a development roller for moving developer material particles fed from said sump portion into a particle-applying relationship with latent images on the image-bearing surface; and (d) a cleaning device for removing developer material particles from said development roller, the cleaning device including: (i) a cleaning blade having: (A) a base section for manually inserting into a blade holder, said base section being made from a resilient material; (B) a cleaning section having a cleaning tip for engaging and scraping the surface to be cleaned, said cleaning section being made from the same resilient material as said base section, said cleaning section and said base section being formed from a single strip of such resilient material bent at an angle into said cleaning section and said base section, said cleaning section having an unloaded position as bent relative to said base section, said cleaning section being deflectably movable relative to said base section, and having a loaded position relative to said base section when deflectably moved; (C) a first lap angle formed by said base section and said cleaning section when said cleaning section is in said unloaded position; and (D) a second lap angle formed by said base section and said cleaning section when said cleaning section is deflectably moved into said loaded position, said first and second lap angles being such as to cause said cleaning section when in said loaded position to possess a spring-back force for self-loading said cleaning tip against the surface to be cleaned; and (ii) means including a cantilevered spring for holding and supporting said cleaning blade against the surface to be cleaned.

Claim 14

A development apparatus for developing latent images on an image-bearing surface in an electrostatographic reproduction apparatus using developer material particles, the development apparatus comprising: (a) a housing including a sump portion for holding developer material particles; (b) means within said sump portion for mixing and feeding the developer material particles; (c) a development roller for moving developer material particles fed from said sump portion into a particle-applying relationship with latent images on the image-bearing surface; and (d) a cleaning device for removing developer material particles from said development roller, the cleaning device including: (i) a cleaning blade having: (A) a base section for manually inserting into a blade holder, said base section being made from a resilient material; (B) a cleaning section having a cleaning tip for engaging and scraping the surface to be cleaned, said cleaning section being made from the same resilient material as said base section, said cleaning section and said base section being formed from a single strip of such resilient material bent at an angle into said cleaning section and said base section, said cleaning section having an unloaded position as bent relative to said base section, said cleaning section being deflectably movable relative to said base section, and having a loaded position relative to said base section when deflectably moved; (C) a first lap angle formed by said base section and said cleaning section when said cleaning section is in said unloaded position; and (D) a second lap angle formed by said base section and said cleaning section when said cleaning section is deflectably moved into said loaded position, said first and second lap angles being such as to cause said cleaning section when in said loaded position to possess a spring-back force for self-loading said cleaning tip against the surface to be cleaned; and (ii) means including a cantilevered spring for holding and supporting said cleaning blade against the surface to be cleaned.