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US5079210A Expired / Lapsed US ⏱️ 0.0 years remaining

Metallic support for exhaust gas purifying catalyst

Assignee: Toyota Motor Corp
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Filing: 1990-11-14
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Granted: 1992-01-07
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Expires: 2010-11-14
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Abstract

Abstract A metallic support for an exhaust gas purifying catalyst includes a honeycomb body, an outer cylinder, and an intermediate cylinder interposed between the honeycomb body and the outer cylinder. The intermediate cylinder has flexible portions disposed on at least one of ends thereof at predetermined intervals in series in a circumferential direction thereof, and the flexible portions are joined to one of the honeycomb body and the outer cylinder. Thus, the flexible portions are made deformable in directions reducing and enlarging the intervals, and the expansion and contraction forces of the honeycomb body and the outer cylinder are absorbed by the deformations of the flexible portions. Consequently, it is possible to prevent thermal stress from generating in the honeycomb body. Thus, breakage of the honeycomb body has been prevented further reliably.

Inventors

  • 👤 Gozo Kaji
  • 👤 Tatumi Suganuma

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 20:13
CPC Classifications
F; F01; F01N; F01N3/00; F01N3/08; F01N3/10; F01N3/24; F01N3/28; F01N3/2839; F01N3/2875; F01N3/2803; F01N3/2807; F01N3/281; F01N3/2853; B; B01; B01J; B01J35/00; B01J35/50; B01J35/56; F01N2330/00; F01N2330/02; F01N2350/00; F01N2350/02; F01N2350/04

Claims Analysis

Total Claims: 12
Claim 1
Independent Claim 122 words
A metallic support for an exhaust gas purifying catalyst comprising: a honeycomb body including a flat plate and a corrugated plate superimposed and wound in a roll shape; an outer cylinder disposed around said honeycomb body coaxially therewith; and an intermediate cylinder interposed between said honeycomb body and said outer cylinder, said intermediate cylinder having a plurality of flexible portions disposed on at least one of ends thereof at predetermined intervals in series in a circumferential direction thereof, said flexible portions being deformable in directions reducing and enlarging said intervals and joined to one of said honeycomb body and said outer cylinder, and the other end of said intermediate cylinder joined to the other one of said honeycomb body and outer cylinder.
Claim 2
Dependent Claim 122 words
A metallic support for an exhaust gas purifying catalyst comprising: a honeycomb body including a flat plate and a corrugated plate superimposed and wound in a roll shape; an outer cylinder disposed around said honeycomb body coaxially therewith; and an intermediate cylinder interposed between said honeycomb body and said outer cylinder, said intermediate cylinder having a plurality of flexible portions disposed on at least one of ends thereof at predetermined intervals in series in a circumferential direction thereof, said flexible portions being deformable in directions reducing and enlarging said intervals and joined to one of said honeycomb body and said outer cylinder, and the other end of said intermediate cylinder joined to the other one of said honeycomb body and outer cylinder.
Claim 3
Dependent Claim 76 words
The metallic support for an exhaust gas purifying catalyst according to claim 1, wherein said honeycomb body has a given linear expansion coefficient, said outer cylinder has a linear expansion coefficient smaller than that of said given linear expansion coefficient of said honeycomb body, and said intermediate cylinder has a linear expansion coefficient falling in a range from said linear expansion coefficient of said outer cylinder to said given linear expansion coefficient of said honeycomb body.
Claim 4
Dependent Claim 73 words
The metallic support for an exhaust gas purifying catalyst according to claim 1, wherein said intermediate cylinder is joined to one of said honeycomb body and said outer cylinder by brazing, and brazed portions have a length measured from said ends of said intermediate cylinder in an axial direction thereof, said length being shorter than a length of said intervals measured from said ends of said intermediate cylinder in said axial direction thereof.
Claim 5
Dependent Claim 26 words
The metallic support for an exhaust gas purifying catalyst according to claim 1, wherein said flexible portions are formed on both ends of said intermediate cylinder.
Claim 6
Dependent Claim 40 words
The metallic support for an exhaust gas purifying catalyst according to claim 4, wherein said flexible portions formed on both sides of said intermediate cylinder are disposed alternately on one end of said intermediate cylinder and on another end thereof.
Claim 7
Dependent Claim 39 words
The metallic support for an exhaust gas purifying catalyst according to claim 4, wherein said flexible portions formed on both sides of said intermediate cylinder are disposed on a straight line in an axial direction of said intermediate cylinder.
Claim 8
Dependent Claim 42 words
The metallic support for an exhaust gas purifying catalyst according to claim 1, wherein said flexible portions are formed only on one end of said intermediate cylinder, and said flexible portions are joined to an outer peripheral surface of said honeycomb body.
Claim 9
Dependent Claim 47 words
The metallic support for an exhaust gas purifying catalyst according to claim 7, wherein another end of said intermediate cylinder has a given thickness, and said one end thereof with said flexible portions formed has a thickness thinner than said given thickness of said another end thereof.
Claim 10
Dependent Claim 28 words
The metallic support for an exhaust gas purifying catalyst according to claim 1, wherein said flexible portions are disposed between said intervals formed in a "U"-shape cross section.
Claim 11
Dependent Claim 27 words
The metallic support for an exhaust gas purifying catalyst according to claim 1, wherein said flexible portions are disposed between said intervals formed in a slot-like slit.
Claim 12
Dependent Claim 95 words
The metallic support for an exhaust gas purifying catalyst according to claim 1, wherein said intermediate cylinder further includes a ring-like groove formed on an outer peripheral surface thereof, disposed at a central portion in an axial direction thereof, extending in an circumferential direction thereof and contacting with said honeycomb body at a bottom, and a ring-like seal member held in said ring-like groove and disposed between said intermediate cylinder and said outer cylinder in an air-proof manner, and said intermediate cylinder has a diameter gradually increasing from one end thereof to another end thereof.

References Cited (Backward Citations)

JPS564373A Cited
JPS62194436A Cited
JPS6377634A Cited
US4857413A Cited
US4948774A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1995-01-06 1995-07-08 1996-01-07 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1999-01-06 1999-07-08 2000-01-07 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2003-01-06 2003-07-08 2004-01-07 $7700.00 Window Closed / Lapsed

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