US5069820A
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Thermally stable forms of electrically conductive polyaniline
Assignee: Zipperling Kessler GmbH and Co
•
Filing: 1987-08-07
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Granted: 1991-12-03
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Expires: 2007-08-07
Abstract
Abstract This invention relates to compositions of thermally stable electrically conductive substituted and unsubstituted polyanilines and to conductive articles formed from such compositions.
Inventors
- 👤 Kwan-Yue A. Jen
- 👤 Ronald L. Elsenbaumer
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-10-25 14:05
CPC Classifications
H; H01; H01B; H01B1/00; H01B1/06; H01B1/12; H01B1/124; H01B1/128; C; C08; C08G; C08G73/00; C08G73/02; C08G73/026; C08G73/0266; Y; Y10; Y10T; Y10T428/00; Y10T428/29; Y10T428/2913; Y10T428/31504
Claims Analysis
Total Claims: 66
Claim 1
Independent Claim
283 words
An electrically conductive thermally stable polymer comprising a substituted or unsubstituted polyaniline of film forming molecular weight prepared by polymerizing an aniline of the formula: ##STR4## having dispersed therein a dopant solute of the formula: R.sub.1 SO.sub.3 -- in an amount sufficient to provide a doped polyaniline having a conductivity of at least about 10 -5 ohm -1 cm 1 , wherein: R 1 is a substituted or unsubstituted organic radical; n is an integer from 0 to 4; m is an integer from 0 to 5 with the proviso that the sum of n and m is 5; R 2 and R 4 are the same or different at each occurrence and are hydrogen or alkyl; and R 3 is alkyl, alkenyl, alkoxy, cycloalkyl, cycloalkenyl, alkanoyl, alkylthio, aryloxy, alkylthioalkyl, alkylaryl, arylalkyl, alkylsulfinyl, alkoxyalkyl, alkylsulfonyl, aryl, arylthio, arylsulfinyl, alkoxycarbonyl, alksilyl, arylsulfonyl, carboxylic acid, halogen, cyano, or alkyl substituted with one or more sulfonic acid, carboxylic acid, halogen cyano or epoxy moieties; or any two R 3 substituents taken together are an alkylene or alkenylene group completing a 3, 4, 5, 6 or 7 membered aromatic or alicyclic carbon ring or any two R 3 substitutents together may form an alkylene or alkenylene group completing a 3, 4, 5, 6 or 7 membered aromatic or alicyclic ring structure which includes one or more divalent ester, carbonyl, nitrogen, sulfur, sulfinyl, sulfonyl or oxygen, or R 3 is an aliphatic moiety having repeat units of the formula: --(OCH.sub.2 CH.sub.2).sub.q O--, or --(OCH.sub.2 CH(CH.sub.3)).sub.q O-- wherein q is a positive whole number; with the proviso that R 1 , R 2 , R 3 and R 4 substituents individually include from 1 to about 30 carbon atoms.
Claim 2
Dependent Claim
283 words
An electrically conductive thermally stable polymer comprising a substituted or unsubstituted polyaniline of film forming molecular weight prepared by polymerizing an aniline of the formula: ##STR4## having dispersed therein a dopant solute of the formula: R.sub.1 SO.sub.3 -- in an amount sufficient to provide a doped polyaniline having a conductivity of at least about 10 -5 ohm -1 cm 1 , wherein: R 1 is a substituted or unsubstituted organic radical; n is an integer from 0 to 4; m is an integer from 0 to 5 with the proviso that the sum of n and m is 5; R 2 and R 4 are the same or different at each occurrence and are hydrogen or alkyl; and R 3 is alkyl, alkenyl, alkoxy, cycloalkyl, cycloalkenyl, alkanoyl, alkylthio, aryloxy, alkylthioalkyl, alkylaryl, arylalkyl, alkylsulfinyl, alkoxyalkyl, alkylsulfonyl, aryl, arylthio, arylsulfinyl, alkoxycarbonyl, alksilyl, arylsulfonyl, carboxylic acid, halogen, cyano, or alkyl substituted with one or more sulfonic acid, carboxylic acid, halogen cyano or epoxy moieties; or any two R 3 substituents taken together are an alkylene or alkenylene group completing a 3, 4, 5, 6 or 7 membered aromatic or alicyclic carbon ring or any two R 3 substitutents together may form an alkylene or alkenylene group completing a 3, 4, 5, 6 or 7 membered aromatic or alicyclic ring structure which includes one or more divalent ester, carbonyl, nitrogen, sulfur, sulfinyl, sulfonyl or oxygen, or R 3 is an aliphatic moiety having repeat units of the formula: --(OCH.sub.2 CH.sub.2).sub.q O--, or --(OCH.sub.2 CH(CH.sub.3)).sub.q O-- wherein q is a positive whole number; with the proviso that R 1 , R 2 , R 3 and R 4 substituents individually include from 1 to about 30 carbon atoms.
Claim 3
Dependent Claim
223 words
A material according to claim 1 wherein said polyaniline is of the formula: ##STR5## wherein: x is an integer equal to or greater than about 2; y is equal to or greater than 0, with the proviso that the ratio of x to y is greater than or equal to about 2; z is equal to or greater than about 4; n is an integer from 0 to 4; m is an integer from 0 to 5 with the proviso that the sum of n and m is 5; R 3 is the same or different at each occurrence and is alkyl, alkenyl, alkyoxy, cycloalkyl, cycloalkenyl, alkanoyl, alkylthio, aryloxy, alkylthioalkyl, alkylaryl, arylalkyl, alkylsulfinyl, alkoxyalkyl, alkylsulfonyl, aryl, arylthio, arylsulfinyl, alkoxycarbonyl, alkylsilyl, arylsulfonyl, carboxylic acid, halogen, cyano, sulfonic acid, or alkyl substituted with one or more sulfonic acid, carboxylic acid, halogen, nitro, cyano or epoxy moieties; or carboxylic acid, halogen, nitro, cyano, or sulfonic acid moieties; or any two R substituents taken together are an alkylene or alkenylene group completing a 3, 4, 5, 6 or 7 membered aromatic or alicyclic carbon ring or any two R 3 substitutents together may form an alkylene or alkenylene group completing a 3, 4, 5, 6 or 7 membered aromatic or alicyclic ring structure which structures one or more divalent nitrogen, ester, carbonyl, sulfur, sulfinyl, sulfonyl or oxygen.
Claim 4
Dependent Claim
16 words
A material according to claim 1 where m is equal to 5 and n is 0.
Claim 5
Dependent Claim
42 words
A material according to claim 2 wherein R 3 is the same or different at each occurrence and is alkyl or alkoxy having from 1 to about 12 carbon atoms, cyano, halogen or alkyl substituted with carboxylic acid or sulfonic acid substituents.
Claim 6
Dependent Claim
51 words
A material according to claim 4 wherein R 3 is the same or different at each occurrence and is alkyl or alkoxy having from 1 to about 4 carbon atoms, or substituted having from 1 to about 4 carbon atoms wherein permissible substituents are alkyl, carboxylic acid and sulfonic acid substituents.
Claim 7
Dependent Claim
28 words
A material according to claim 5 wherein R 3 is the same or different at each occurrence and is alkyl having from 1 to about 4 carbon atoms.
Claim 8
Dependent Claim
12 words
A material according to claim 4 wherein n is 1 to 4.
Claim 9
Dependent Claim
12 words
A material according to claim 2 wherein n is 1 to 3.
Claim 10
Dependent Claim
66 words
A material according to claim 1 wherein R 1 is a moiety of the formula: ##STR6## wherein: o is 1, 2 or 3; r and p are the same or different and are 0, 1 or 2; R 5 is cyano, fluoro or substituted or unsubstituted alkyl having from 1 to about 12 carbon atoms wherein permissible substituents are fluoro, cyano, sulfonic acid and carboxylic acid.
Claim 11
Dependent Claim
39 words
A material according to claim 9 wherein: o is 1 or 2; r and p are the same or different and are 0 or 1; R 5 is alkyl, fluoro, alkyl substituted with one or more fluoro, or cyano.
Claim 12
Dependent Claim
31 words
A material according to claim 10 wherein: o is 1; r is 0; p is 1; and R 5 is alkyl, fluoro or alkyl substituted with one or more fluoro substituents.
Claim 13
Dependent Claim
21 words
A material according to claim 11 wherein said dopant solute is p--CH 3 C 6 H 4 SO 3 - .
Claim 14
Dependent Claim
16 words
A material according to claim 13 wherein z is equal to or greater than about 10.
Claim 15
Dependent Claim
16 words
A material according to claim 13 wherein z is equal to or greater than about 20.
Claim 16
Dependent Claim
16 words
A material according to claim 14 wherein z is equal to or greater than about 30.
Claim 17
Dependent Claim
30 words
A material according to claim 2 wherein x is from about 4 to about 8, with the proviso that the ratio of x to y is at least about 2.
Claim 18
Dependent Claim
39 words
A material according to claim 16 wherein x is from about 4 to about 8 and y is from about 0 to about 2, with the proviso that the ratio of x to y is at least about 2.
Claim 19
Dependent Claim
14 words
A material according to claim 17 wherein x is 4 and y is 2.
Claim 20
Dependent Claim
20 words
A material according to claim 1 wherein said conductivity is at least about 10 -4 ohm -1 cm -1 .
Claim 21
Dependent Claim
20 words
A material according to claim 19 wherein said conductivity is at least about 10 -3 ohm -1 cm -1 .
Claim 22
Dependent Claim
20 words
A material according to claim 20 wherein said conductivity is at least about 10 -2 ohm -1 cm -1 .
Claim 23
Dependent Claim
20 words
A material according to claim 21 wherein said conductivity is at least about 10 -1 ohm -1 cm -1 .
Claim 24
Dependent Claim
20 words
A material according to claim 22 wherein said conductivity is at least about 10 0 ohm -1 cm -1 .
Claim 25
Dependent Claim
20 words
A material according to claim 23 wherein said conductivity is at least about 10 1 ohm -1 cm -1 .
Claim 26
Dependent Claim
36 words
A thermally stable electrically conductive doped polyaniline comprising an ionized polyaniline backbone polymer and a dopant solute species selected from the group consisting of R.sub.1 SO.sub.3.sup.- wherein R 1 is a substituted or unsubstituted organic radical.
Claim 27
Dependent Claim
36 words
A thermally stable electrically conductive doped polyaniline comprising an ionized polyaniline backbone polymer and a dopant solute species selected from the group consisting of R.sub.1 SO.sub.3.sup.- wherein R 1 is a substituted or unsubstituted organic radical.
Claim 28
Dependent Claim
177 words
A thermally stable electrically conductive doped polyaniline according to claim 25 wherein said polyaniline backbone polymer is of the formula: ##STR7## wherein: x is an integer equal to or greater than 2; y is equal to or greater than 0, with the proviso that the ratio of x to y is greater than about 2; z is equal to or greater than about 1; n is an integer from 0 to 4; m is an integer from 0 to 5 with the proviso that the sum of n and m is 5; R 3 is the same or different at each occurrence and is alkyl, alkenyl, alkoxy, cycloalkyl, cycloalkenyl, alkanoyl, alkylthio, aryloxy, alkylthioalkyl, alkylaryl, arylalkyl, alkylsulfinyl, alkoxyalkyl, alkylsulfonyl, aryl, arylthio, arylsulfinyl, alkoxycarbonyl, alkylsilyl, arylsulfonyl, carboxylic acid, halogen, nitro, cyano, or sulfonic acid moieties; or any two R substituents taken together are an alkylene or alkenylene group completing a 3, 4, 5, 6 or 7 membered aromatic or alicyclic carbon ring, which ring may optionally include one or more divalent nitrogen, ester, carbonyl, sulfur, sulfinyl, sulfonyl or oxygen.
Claim 29
Dependent Claim
20 words
A thermally stable electrically conductive doped polyaniline according to claim 26 wherein z is equal to or greater than 4.
Claim 30
Dependent Claim
11 words
A material according to claim 1 wherein R 1 is aromatic.
Claim 31
Dependent Claim
11 words
A material according to claim 1 wherein R 1 is aliphatic.
Claim 32
Dependent Claim
70 words
A material according to claim 1 wherein R 1 is substituted or unsubstituted naphthyl, anthryl, phenanthryl, biphenyl, phenyl or alkyl wherein permissible substituents are selected from the group consisting of alkyl, halogen, phenyl, haloalkyl, perhaloalkyl, cyano, alkoxy, sulfonic acid, carboxylic acid or a moiety of the formula: --(OCH.sub.2 CH.sub.2).sub.q OCH.sub.3, --(OCH.sub.2 CHCCH.sub.3).sub.q OCH.sub.3 (CF.sub.2).sub.q CF.sub.3 or --(CH.sub.2).sub.q CH.sub.3 wherein: q is a positive whole number from 1 to about 10.
Claim 33
Dependent Claim
17 words
A material according to claim 30 wherein R 1 is substituted or unsubstituted naphthyl, phenyl or alkyl.
Claim 34
Dependent Claim
16 words
A material according to claim 43 wherein R 1 is substituted or unsubstituted phenyl or alkyl.
Claim 35
Dependent Claim
65 words
A material according to claim 32 wherein R 1 is alkyl, alkyl substituted with one or more fluoro, sulfonic acid, cyano, or carboxylic acid, or substituted or unsubstituted phenanthryl, anthryl, biphenyl, phenyl or naphthyl wherein permissible substituents are carboxylic acid, fluoro, sulfonic acid, alkyl or alkyl substituted with one or more substituents selected from the group consisting of fluoro, sulfonic acid, cyano or carboxylic acid.
Claim 36
Dependent Claim
17 words
A material according to claim 33 wherein R 1 is substituted or unsubstituted naphthyl, alkyl or phenyl.
Claim 37
Dependent Claim
16 words
A material according to claim 34 wherein R 1 is substituted or unsubstituted phenyl or alkyl.
Claim 38
Dependent Claim
219 words
A composition according to claim 25 wherein said polyaniline is of the formula: ##STR8## wherein: x is an integer equal to or greater than about 2; y is equal to or greater than 0, with the proviso that the ratio of x to y is equal to or greater than about 2; z is equal to or greater than about 4; n is an integer from 0 to 4; m is an integer from 0 to 5 with the proviso that the sum of n and m is 5; R 3 is the same or different at each occurrence alkyl, alkenyl, alkyoxy, cycloalkyl, cycloalkenyl, alkanoyl, alkylthio, aryloxy, alkylthioalkyl, alkylaryl, arylalkyl, alkylsulfinyl, alkoxyalkyl, alkylsulfonyl, aryl, arylthio, arylsulfinyl, alkoxycarbonyl, alkylsilyl, arylsulfonyl, carboxylic acid, halogen, cyano, sulfonic acid, or alkyl substituted with one or more sulfonic acid, carboxylic acid, halogen, cyano or epoxy moieties; or carboxylic acid, halogen, cyano, or sulfonic acid moieties; or any two R substituents taken together are an alkylene or alkenylene group completing a 3, 4, 5, 6 or 7 membered aromatic or alicyclic carbon ring or any two R 3 substituents together may form an alkylene or alkenylene group completing a 3, 4, 5, 6 or 7 membered aromatic or alicyclic ring structure which includes one or more divalent nitrogen, ester, carbonyl, sulfur, sulfinyl, sulfonyl or oxygen.
Claim 39
Dependent Claim
16 words
A composition according to claim 36 wherein m is equal to 5 and n is 0.
Claim 40
Dependent Claim
42 words
A composition according to claim 36 wherein R 3 is the same or different at each occurrence and is alkyl or alkoxy having from 1 to abut 12 carbon atoms, cyano, halogen or alkyl substituted with carboxylic acid or sulfonic acid substituents.
Claim 41
Dependent Claim
28 words
A composition according to claim 38 wherein R 3 is the same or different at each occurrence and is alkyl having from 1 to about 4 carbon atoms.
Claim 42
Dependent Claim
12 words
A composition according to claim 36 wherein n is 0 to 3.
Claim 43
Dependent Claim
11 words
A composition according to claim 36 wherein R 1 is aromatic.
Claim 44
Dependent Claim
11 words
A composition according to claim 36 wherein R 1 is aliphatic.
Claim 45
Dependent Claim
70 words
A composition according to claim 36 wherein R 1 is substituted or unsubstituted naphthyl, biphenyl, anthryl, phenanthryl, phenyl or phenyl wherein permissible substituents are selected from the group consisting of alkyl, halogen, phenyl, haloalkyl, perhaloalkyl, cyano, alkoxy, sulfonic acid, carboxylic acid or a moiety of the formula: --(OCH.sub.2 CH.sub.2).sub.q OCH.sub.3, --(OCH.sub.2 CHCCH.sub.3).sub.q OCH.sub.3 (CF.sub.2).sub.q CF.sub.3 or --(CH.sub.2).sub.q CH.sub.3 wherein: q is a positive whole number from 1 to about 10.
Claim 46
Dependent Claim
17 words
A composition according to claim 43, wherein R 1 is substituted or unsubstituted naphthyl, phenyl or alkyl.
Claim 47
Dependent Claim
16 words
A composition according to claim 44 wherein R 1 is substituted or unsubstituted phenyl or alkyl.
Claim 48
Dependent Claim
65 words
A composition according to claim 43 wherein R 1 is alkyl, alkyl substituted with one or more fluoro, sulfonic acid, cyano, or carboxylic acid, or substituted or unsubstituted phenanthryl, biphenyl, anthryl, phenyl or naphthyl wherein permissible substituents are fluoro, sulfonic acid, carboxylic acid, alkyl or alkyl substituted with one or more substitutents selected from the group consisting of fluoro, sulfonic acid, cyano or carboxylic acid.
Claim 49
Dependent Claim
17 words
A composition according to claim 46 wherein R 1 is substituted or unsubstituted naphthyl, alkyl or phenyl.
Claim 50
Dependent Claim
16 words
A composition according to claim 47 wherein R 1 is substituted or unsubstituted phenyl or alkyl.
Claim 51
Dependent Claim
20 words
A composition according to claim 48 wherein said dopant is p--CH 3 C 6 H 4 --SO 3 - .
Claim 52
Dependent Claim
66 words
A composition according to claim 36 wherein said dopant is a moiety of the formula: ##STR9## wherein: o is 1, 2 or 3; r and p are the same or different and are 0, 1 or 2; R 5 is cyano, fluoro or substituted or unsubstituted alkyl having from q to about 12 carbon atoms wherein permissible substituents are fluoro, cyano, sulfonic acid and carboxylic acid.
Claim 53
Dependent Claim
39 words
A composition according to claim 50 wherein: o is 1 or 2; r and p are the same or different and are 0 or 1; R 5 is alkyl, fluoro, alkyl substituted with one or more fluoro, or cyano.
Claim 54
Dependent Claim
31 words
A composition according to claim 51 wherein: o is 1; r is 0; p is 1; and R 5 is alkyl, fluoro or alkyl substituted with one or more fluoro substituents.
Claim 55
Dependent Claim
16 words
A material according to claim 36 wherein z is equal to or greater than about 10.
Claim 56
Dependent Claim
16 words
A material according to claim 53 wherein z is equal to or greater than about 20.
Claim 57
Dependent Claim
16 words
A composition according to claim 54 wherein x is equal to or greater than about 30.
Claim 58
Dependent Claim
30 words
A composition according to claim 36 wherein x is from about 4 to about 8, with the proviso that the ratio of x to y is at least about 2.
Claim 59
Dependent Claim
39 words
A composition according to claim 56 wherein x is from about 4 to about 8 any y is from about 0 to about 2, with the proviso that the ratio of x to y is at least about 2.
Claim 60
Dependent Claim
14 words
A composition according to claim 57 wherein x is 4 and y is 2.
Claim 61
Dependent Claim
31 words
A composition according to claim 36 wherein said composition contains sufficient doped polymer to provide a composition having a conductivity of at least about 10 -4 ohm -1 cm -1 .
Claim 62
Dependent Claim
20 words
A composition according to claim 59 wherein said conductivity is at least about 10 -3 ohm -1 cm -1 .
Claim 63
Dependent Claim
20 words
A composition according to claim 60 wherein said conductivity is at least about 10 -2 ohm -1 cm -1 .
Claim 64
Dependent Claim
20 words
A composition according to claim 61 wherein said conductivity is at least about 10 -1 ohm -1 cm -1 .
Claim 65
Dependent Claim
20 words
A composition according to claim 62 wherein said conductivity is at least about 10 0 ohm -1 cm -1 .
Claim 66
Dependent Claim
20 words
A composition according to claim 59 wherein said conductivity is at least about 10 -1 ohm -1 cm -1 .
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