Hydrothermal process for growing optical-quality single crystals

Claim 2

An improved hydrothermal process for growing a crystal of MTiOXO 4 , wherein M is selected from the group consisting of K, Rb, Tl and NH 4 and mixtures thereof and X is selected from the group consisting of P and As and mixtures thereof, at an elevated temperature in a pressure vessel which has a growth region wherein said crystal grows and a nutrient region containing nutrient for growing said crystal; said process employing an aqueous mineralizer solution and a growth region temperature which is lower than the nutrient region temperature, the improvement comprising employing an aqueous mineralizer solution in which the concentration of M is at least about 8 molar, and is 20 molar or less, and also employing a nutrient region temperature of about 450° C. or less during crystallization.

Claim 3

The hydrothermal process of claim 1 wherein the improvement further comprises employing a pressure of less than 14,000 psi during crystallization; and wherein the nutrient temperature is from about 275° C. to about 425° C.

Claim 4

The hydrothermal process of claim 1 wherein crystal growth occurs at a pressure of 9,000 psi or less.

Claim 5

The hydrothermal process of claim 1 wherein the pressure is in the range of from 2,000 to 8,000 psi.

Claim 6

The hydrothermal process of claim 1 wherein said M concentration is from about 10 to 15 molar.

Claim 7

The hydrothermal process of claim 1 wherein the mineralizer solution comprises M and X in a mole ratio of said M to said X from about 2.2:1 to about 1.2:1.

Claim 8

The hydrothermal process of claim 1 wherein M is K.

Claim 9

The hydrothermal process of claim 7 wherein X is P.

Claim 10

The hydrothermal process of claim 1 wherein X is P.

Claim 11

The hydrothermal process of claim 1 wherein X is As.

Claim 12

A hydrothermal process for growing a crystal of MTiOXO 4 wherein M is selected from the group consisting of K, Rb, Tl and NH 4 and mixtures thereof and X is selected from the group consisting of P and As and mixtures thereof, which comprises the steps of (1) providing in a vessel (a) means for nucleating growth of a crystal of MTiOXO 4 in a growth region, (b) a growth medium comprising nutrient for growing said crystal of MTiOXO 4 and an aqueous solution of mineralizer containing a selected concentration of the M in a nutrient region, and (c) means for producing a temperature gradient between said growth region and said nutrient region; (2) employing in said nutrient region a nutrient temperature sufficient to effect solution of at least a portion of said nutrient and; (3) employing in said growth region an elevated growth temperature which is lower than said nutrient temperature and a pressure whereby growth of said crystal is initiated; and which process is characterized by said concentration of M in the aqueous solution of mineralizer being an amount, at least about 8 molar, which is effective to provide crystal growth at a pressure of less than 14,000 psi.

Claim 13

A hydrothermal process for growing a crystal of MTiOXO 4 wherein M is selected from the group consisting of K, Rb, Tl and NH 4 and mixtures thereof and X is selected from the group consisting of P and As and mixtures thereof, which comprises the steps of (1) providing in a vessel (a) means for nucleating growth of a crystal of MTiOXO 4 in a growth region, (b) a growth medium comprising nutrient for growing said crystal of MTiOXO 4 and an aqueous solution of mineralizer containing a selected concentration of the M in a nutrient region, and (c) means for producing a temperature gradient between said growth region and said nutrient region; (2) employing in said nutrient region a nutrient temperature sufficient to effect solution of at least a portion of said nutrient and; (3) employing in said growth region an elevated growth temperature which is lower than said nutrient temperature and a pressure whereby growth of said crystal is initiated; and which process is characterized by said concentration of M in the aqueous solution of mineralizer being an amount, at least about 8 molar, which is effective to provide crystal growth at a pressure of less than 14,000 psi.

Claim 14

The hydrothermal process of claim 11 wherein the nutrient temperature is 450° C. or less.

Claim 15

The hydrothermal process of claim 11 wherein crystal growth occurs at a pressure of 9,000 psi or less.

Claim 16

The hydrothermal process of claim 11 wherein the pressure is in the range of from 2,000 to 8,000 psi.

Claim 17

The hydrothermal process of claim 11 wherein said M concentration is from about 10 to 15 molar.

Claim 18

The hydrothermal process of claim 11 wherein the mineralizer solution comprises M and X in a mole ratio of said M to said X from about 2.2:1 to about 1.2:1.

Claim 19

The hydrothermal process of claim 11 wherein M is K.

Claim 20

The hydrothermal process of claim 17 wherein X is P.

Claim 21

The hydrothermal process of claim 11 wherein X is P.

Claim 22

The hydrothermal process of claim 11 wherein X is As.