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US5062898A Expired / Lapsed US ⏱️ 0.0 years remaining

Surface cleaning using a cryogenic aerosol

Assignee: International Business Machines Corp
•
Filing: 1990-06-05
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Granted: 1991-11-05
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Expires: 2010-06-05
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Abstract

Abstract A method is disclosed for cleaning microelectronics surfaces using an aerosol of at least substantially solid argon particles which impinge upon the surface to be cleaned and then evaporate and the resulting gas is removed by venting along with the contaminants dislodged by the cleaning method.

Inventors

  • 👤 Wayne T. McDermott
  • 👤 Richard C. Ockovic
  • 👤 Jin J. Wu
  • 👤 Douglas W. Cooper
  • 👤 Alexander Schwarz
  • 👤 Henry L. Wolfe

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-31 01:44
CPC Classifications
B; B08; B08B; B08B3/00; B24; B24C; B24C1/00; B24C1/08; B24C1/086; B08B3/04; B08B3/10; B08B3/12; B08B7/00; B08B7/0021; B08B7/0064; B08B7/0092; B24C1/003; B24C3/00; B24C3/32; B24C3/322; H; H10; H10P; H10P72/00; H10P72/04; H10P72/0402; H10P72/0406

Claims Analysis

Total Claims: 19
Claim 1
Independent Claim 95 words
A method for removing contaminating particles and/or films from a particle and/or film-containing surface using an impinging stream of an at least substantially solid argon particle-containing aerosol, comprising: expanding a pressurized gaseous argon-containing stream, which is at a temperature above the liquefaction point of argon at the existing stream pressure prior to expansion, forming at least substantially solid particles of argon in said stream by the cooling resulting from said expansion to form an at least substantially solid argon particle-containing aerosol, and directing said aerosol at said surface to remove said contaminating particles and/or film.
Claim 2
Independent Claim 95 words
A method for removing contaminating particles and/or films from a particle and/or film-containing surface using an impinging stream of an at least substantially solid argon particle-containing aerosol, comprising: expanding a pressurized gaseous argon-containing stream, which is at a temperature above the liquefaction point of argon at the existing stream pressure prior to expansion, forming at least substantially solid particles of argon in said stream by the cooling resulting from said expansion to form an at least substantially solid argon particle-containing aerosol, and directing said aerosol at said surface to remove said contaminating particles and/or film.
Claim 3
Dependent Claim 39 words
The method of claim 1 wherein said argon-containing stream includes a nitrogen carrier gas which remains in the gaseous state after said expansion to form an aerosol of at least substantially solid argon particles in a nitrogen carrier gas.
Claim 4
Dependent Claim 29 words
The method of claim 2 wherein the argon to nitrogen ratio is in the range of approximately 10% to 100% argon, with the remainder, if any, nitrogen by volume.
Claim 5
Dependent Claim 22 words
The method of claim 1 wherein said expansion of said argon-containing stream is conducted into a zone maintained in a vacuum condition.
Claim 6
Dependent Claim 40 words
The method of claim 1 wherein said argon-containing stream is pre-cooled to a temperature above the liquefaction point of argon to condense out condensable impurities in said stream prior to said expansion and said impurities are separated from said stream.
Claim 7
Dependent Claim 14 words
The method of claim 5 wherein said impurities include water, carbon dioxide and hydrocarbons.
Claim 8
Dependent Claim 25 words
The method of claim 5 wherein said pressurized gaseous argon-containing stream is at a pressure in the range of approximately 20 psig to 690 psig.
Claim 9
Dependent Claim 23 words
The method of claim 7 wherein said pre-cooling is performed to a temperature in the range of approximately -190° F. to -300° F.
Claim 10
Dependent Claim 25 words
The method of claim 5 wherein said pressurized gaseous argon-containing stream is at a pressure in the range of approximately 20 psig to 100 psig.
Claim 11
Dependent Claim 23 words
The method of claim 9 wherein said pre-cooling is performed to a temperature in the range of approximately -250° F. to -300° F.
Claim 12
Dependent Claim 28 words
The method of claim 1 wherein the impinging aerosol is directed at said surface at an acute angle formed by said surface and the direction of the aerosol.
Claim 13
Dependent Claim 12 words
The method of claim 11 wherein said acute angle is approximately 45°.
Claim 14
Dependent Claim 27 words
The method of claim 1 wherein after removal of said contaminating particles and/or film, said surface is warmed above the liquefaction temperature of argon at existing pressures.
Claim 15
Dependent Claim 27 words
The method of claim 1 wherein after removal of said contaminating particles and/or film, said surface is warmed above the liquefaction temperature of water at existing pressures.
Claim 16
Dependent Claim 25 words
The method of claim 1 wherein said surface is selected from the group consisting of gas distribution system components, microelectronic processing equipment and silicon wafers.
Claim 17
Dependent Claim 16 words
The method of claim 1 wherein particles smaller than 10,000 Angstroms are removed from said surface.
Claim 18
Independent Claim 122 words
A method for removing contaminating particles and for films from a particle and/or film-containing surface using an impinging aerosol stream of solid argon particles in a nitrogen carrier gas comprising, precooling a gaseous mixture of argon and nitrogen to a temperature sufficient to condense out condensable impurities, separating the condensable impurities from the gaseous mixture, rapidly expanding the gaseous mixture from a pressure in the range of approximately 20 to 100 psig and a temperature above the liquefaction point of argon to a vacuum pressure condition, forming solid particles of argon in the gaseous mixture by the cooling resulting from the expansion to produce said aerosol stream, and directing said aerosol stream at said surface to remove said contaminating particles and/or film.
Claim 19
Independent Claim 122 words
A method for removing contaminating particles and for films from a particle and/or film-containing surface using an impinging aerosol stream of solid argon particles in a nitrogen carrier gas comprising, precooling a gaseous mixture of argon and nitrogen to a temperature sufficient to condense out condensable impurities, separating the condensable impurities from the gaseous mixture, rapidly expanding the gaseous mixture from a pressure in the range of approximately 20 to 100 psig and a temperature above the liquefaction point of argon to a vacuum pressure condition, forming solid particles of argon in the gaseous mixture by the cooling resulting from the expansion to produce said aerosol stream, and directing said aerosol stream at said surface to remove said contaminating particles and/or film.

References Cited (Backward Citations)

GB2146926A Cited
FR2596672A1 Cited
US4806171A Cited
EP0332356A2 Cited
JPH09697A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1994-11-04 1995-05-06 1995-11-05 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1998-11-04 1999-05-06 1999-11-05 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2002-11-04 2003-05-06 2003-11-05 $7700.00 Window Closed / Lapsed

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