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US5043553A Expired / Lapsed US ⏱️ 0.0 years remaining

Method and apparatus for drilling a shaped hole in a workpiece

Assignee: Rolls Royce PLC
•
Filing: 1989-10-04
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Granted: 1991-08-27
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Expires: 2009-10-04
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Abstract

Abstract An apparatus for drilling a shaped hole in a workpiece by means of a laser beam emanating from a laser source, includes (a) means for directing the beam onto the workpiece, (b) means for controlling the angle of the beam striking the workpiece relative to the axis of the hole, and, (c) means for controlling the distance between the intersection of the beam with the surface of the workpiece and the axis of the hole, so that the combination of the means for controlling the angle and the means for controlling the distance enables a shaped hole to be drilled in the workpiece by the laser beam. The apparatus also includes means for rotating the direction of the beam about the axis of the hole so as to describe at least part of the curved surface of a one that has its vertex on or within the body of the workpiece.

Inventors

  • 👤 Arthur G. Corfe
  • 👤 David Stroud
  • 👤 Jonathan P. W. Towill

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 15:03
CPC Classifications
F; F01; F01D; F01D5/00; F01D5/12; F01D5/22; F01D5/225; B; B23; B23K; B23K26/00; B23K26/36; B23K26/38; B23K26/382; B23K26/384; B23K26/389; F01D5/14; F01D5/18; F01D5/186; Y; Y10; Y10T; Y10T29/00; Y10T29/49; Y10T29/49316; Y10T29/49336; Y10T29/49339; Y10T29/49341

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 266 words
An apparatus for drilling a shaped hole in a workpiece by means of a laser beam emanating from a laser source, the shape of at least part of the hole being defined by the curved surface of a cone having its vertex on or within the body of the workpiece, the apparatus comprising: (a) first mirror means for directing the beam onto the workpiece, (b) means for controlling the angle of the beam striking the workpiece relative to the axis of the hole, comprising, (i) a convex lens, being also the means for directing the beam onto the workpiece, (ii) means directing the beam onto the lens in a direction parallel to the optical axis of the lens, and (iii) means for effecting lateral displacement between the point where the beam strikes the lens and the axis of the lens in a plane orthogonal to the optical axis of the lens so that the beam is thereby directed onto the workpiece at an angle determined by said lateral displacement, (c) means for controlling the distance between the intersection of the beam with the surface of the workpiece and the axis of the hole, whereby the combination of the means for controlling the angle and the means for controlling the distance enables a shaped hole to be drilled in the workpiece by the laser beam, and (d) means for rotating the direction of the beam about the axis of the hole so as to describe at least part of the curved surface of a cone that has its vertex on or within the body of the workpiece.
Claim 2
Independent Claim 266 words
An apparatus for drilling a shaped hole in a workpiece by means of a laser beam emanating from a laser source, the shape of at least part of the hole being defined by the curved surface of a cone having its vertex on or within the body of the workpiece, the apparatus comprising: (a) first mirror means for directing the beam onto the workpiece, (b) means for controlling the angle of the beam striking the workpiece relative to the axis of the hole, comprising, (i) a convex lens, being also the means for directing the beam onto the workpiece, (ii) means directing the beam onto the lens in a direction parallel to the optical axis of the lens, and (iii) means for effecting lateral displacement between the point where the beam strikes the lens and the axis of the lens in a plane orthogonal to the optical axis of the lens so that the beam is thereby directed onto the workpiece at an angle determined by said lateral displacement, (c) means for controlling the distance between the intersection of the beam with the surface of the workpiece and the axis of the hole, whereby the combination of the means for controlling the angle and the means for controlling the distance enables a shaped hole to be drilled in the workpiece by the laser beam, and (d) means for rotating the direction of the beam about the axis of the hole so as to describe at least part of the curved surface of a cone that has its vertex on or within the body of the workpiece.
Claim 3
Dependent Claim 61 words
Apparatus as claimed in claim 1 wherein the laser beam emanating from the source is substantially coaxial with the optical axis of the lens, there being provided second mirror means arranged to provide a light path for the beam from the source to the first mirror means, said second mirror means being fixed relative to the beam emanating from the source.
Claim 4
Dependent Claim 32 words
Apparatus as claimed in claim 2 wherein the second mirror means comprises an arrangement of at least one mirror arranged to direct the beam in a direction orthogonal to said optical axis.
Claim 5
Dependent Claim 17 words
Apparatus as claimed in claim 3 wherein the arrangement comprises three mirrors fixed relative to each other.
Claim 6
Dependent Claim 27 words
Apparatus as claimed in claim 1 wherein the means for effecting relative linear displacement is a motor arranged to move the first mirror means in said plane.
Claim 7
Dependent Claim 36 words
Apparatus as claimed in claim 1 wherein the means for effecting relative linear displacement is provided by a motor arranged to move the lens in said plane independently of any movement of the first mirror means.
Claim 8
Dependent Claim 23 words
Apparatus as claimed in claim 1 wherein the first mirror means is arranged to orbit under control about the axis of the lens.
Claim 9
Dependent Claim 26 words
Apparatus as claimed in claim 7 wherein a motor means is provided to enable the first mirror means to orbit about the axis of the lens.

References Cited (Backward Citations)

GB1229876A Cited
GB1262613A Cited
GB1543216A Cited
US4063064A Cited
US4358659A Cited
US4461947A Cited
JPS6054839A Cited
US4694139A Cited
JPS6352786A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1994-08-26 1995-02-25 1995-08-27 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1998-08-26 1999-02-25 1999-08-27 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2002-08-26 2003-02-25 2003-08-27 $7700.00 Window Closed / Lapsed

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