US5034290A — Batteries — Luxuse Patents

Claim 1

Independent Claim 90 words

A battery comprising a plurality of cells or series arrangements of cells arranged between a pair of electrically conductive bus plates each serving to interconnect corresponding terminals of the cells or series arrangements therebetween, each terminal of each cell, or the end terminal of each series arrangement, being connected to the adjacent bus plate by means of a conductive metal strip welded to the terminal and having free ends passing through a hole in the bus plate and welded to the side of the bus plate remote from the terminal.

Claim 2

Dependent Claim 90 words

A battery comprising a plurality of cells or series arrangements of cells arranged between a pair of electrically conductive bus plates each serving to interconnect corresponding terminals of the cells or series arrangements therebetween, each terminal of each cell, or the end terminal of each series arrangement, being connected to the adjacent bus plate by means of a conductive metal strip welded to the terminal and having free ends passing through a hole in the bus plate and welded to the side of the bus plate remote from the terminal.

Claim 3

Dependent Claim 45 words

A battery as claimed in claim 1, comprising series arrangements of cells in which corresponding cells in the series arrangements are interconnected by means of electrically conductive members arranged between their cases whereby the battery comprises a plurality of series arrangements of parallel connected cells.

Claim 4

Dependent Claim 26 words

A battery as claimed in claim 1 or claim 2, in which the bus plates are clamped together by means of a plurality of tie rods.

Claim 5

Dependent Claim 59 words

A battery as claimed in claim 3, in which the ends of the tie rods are located in pockets formed in the bus plates in order to maintain a flush arrangement, an insulating washer being provided at least one end of each tie rod in order to prevent the tie rod providing a short circuit between the bus plates.

Claim 6

Dependent Claim 14 words

A battery as claimed in claim 1, including electrically insulating separators between adjacent cells.

Claim 7

Dependent Claim 19 words

A battery as claimed in claim 5, in which the separators extend the full distance between the bus plates.

Claim 8

Dependent Claim 29 words

A battery as claimed in claim 5, in which the cells are in series arrangements, the separators each extending the length of the series arrangements between the bus plates.

Claim 9

Dependent Claim 28 words

A battery as claimed in any one of claims 5 to 7, in which the bus plates are clamped together by means of a plurality of tie rods.

Claim 10

Dependent Claim 67 words

A battery as claimed in any preceding claim consisting of a plurality of series arrangements of cells, in which adjacent cells in each series arrangement are separated by an interposed spacer member, a terminal of one cell being connected to a terminal of the adjacent cell by a conductive member secured to the terminals of the two cells and extending through an aperture in the spacer member.

Claim 11

Dependent Claim 39 words

A battery as claimed in claim 9, in which the conductive member is welded to a center terminal disc of the one cell and to a case of the adjacent cell, thereby to connect the cells together in series.

Claim 12

Dependent Claim 22 words

A battery as claimed in claim 9 or claim 10, in which the spacer member is of a ceramic or porcelain material.

Claim 13

Dependent Claim 26 words

A battery as claimed in claims 9 or 10, in which the spacer member has been formed in situ by injection of material between the cells.

Claim 14

Dependent Claim 50 words

A battery according to claim 5 comprising a plurality of parallel cells or parallel series arrangements of cells, including electrically insulating separators between adjacent cells or series arrangements, each separator comprising an elongate member formed with peripherally spaced concave surfaces which engage respective cells or cells in respective series arrangements.

Claim 15

Dependent Claim 80 words

A battery comprising a plurality of parallel cells or parallel series arrangements of cells, including electrically insulating separators between adjacent cells or series arrangements, the separators being in the form of corrugated metal sheets covered with an electrically insulating coating, each corrugated metal sheet having a plurality of corrugations shaped to engage about part of the periphery of a plurality of cells or series arrangements of cells, thereby to maintain adjacent cells or series arrangements in the required space array.

Claim 16

Dependent Claim 80 words

A battery comprising a plurality of parallel cells or parallel series arrangements of cells, including electrically insulating separators between adjacent cells or series arrangements, the separators being in the form of corrugated metal sheets covered with an electrically insulating coating, each corrugated metal sheet having a plurality of corrugations shaped to engage about part of the periphery of a plurality of cells or series arrangements of cells, thereby to maintain adjacent cells or series arrangements in the required space array.

Claim 17

Dependent Claim 17 words

A battery as claimed in claim 14, in which the separators are made of anodized aluminium sheets.

Claim 18

Dependent Claim 25 words

A battery as claimed in claim 14, in which the separators are made of metal sheets which are coated with a heat resistant vitreous enamel.

Claim 19

Dependent Claim 56 words

A battery comprising one or more arrays of cells or series arrangements of cells, arranged between a pair of bus plates, including a heat sink in thermal connection with one of the bus plates of the or each array with an interposed electrically insulating layer interposed between the heat sink and the bus plate or plates.

Claim 20

Dependent Claim 56 words

A battery comprising one or more arrays of cells or series arrangements of cells, arranged between a pair of bus plates, including a heat sink in thermal connection with one of the bus plates of the or each array with an interposed electrically insulating layer interposed between the heat sink and the bus plate or plates.

Claim 21

Dependent Claim 28 words

A battery as claimed in claim 17, in which the heat sink is of aluminium with the insulating layer being in the form of a suitable coating thereon.

Claim 22

Dependent Claim 34 words

A battery as claimed in claim 17, in which the heat sink is formed of two layers of aluminium, the battery further including an electrical heating element sandwiched between said two layers of aluminium.

Claim 23

Dependent Claim 29 words

A battery as claimed in claim 17, wherein the heat sink includes a slot, the battery further including a heating element located in said slot in the heat sink.

Claim 24

Dependent Claim 26 words

A battery as claimed in claim 17, in which the heat sink is constructed from a relatively thin aluminium sheet carrying a foil of pyrolitic graphite.

Claim 25

Dependent Claim 37 words

A battery as claimed in claim 21, in which the aluminium sheet is formed with a plurality of studs which are received in respective holes in the foil thereby to transmit heat between the sheet and foil.

Claim 26

Dependent Claim 63 words

A battery as claimed in claim 21, in which the pyrolitic graphite foil has been cut into strips and reassembled to give a layer with high conductivity through the thickness of the heat sink and in only one direction in the plane of the heat sink whereby heat to be dissipated is conducted to one edge only of the heat sink for dissipation.

Claim 27

Dependent Claim 28 words

A battery as claimed in any one of claims 17 to 23, in which the heat sink is formed for the passage of a heat transfer fluid therethrough.

Claim 28

Dependent Claim 27 words

A battery comprising two arrays of cells as claimed in claim 17, in which lower bus plates of the arrays rest on a common aluminium heat sink.

Claim 29

Dependent Claim 47 words

A battery as claimed in claim 25, in which the upper bus plate of one array of cells is connected to the lower bus plate of the other array of cells, thereby to connect the two arrays in series, by means of a number of conductive rods.

Claim 30

Dependent Claim 27 words

A battery as claimed in claim 26, in which the bus plates are of mild steel and the rods are of aluminium with mild steel end portions.

Claim 31

Dependent Claim 41 words

A battery as claimed in claim 25, including a single plate bent to serve as the upper bus plate of one array and the lower bus plate of the adjacent array, the intermediate portion of the plate extending between the arrays.

Claim 32

Dependent Claim 52 words

A battery enclosed in a thermally insulating housing which helps to maintain the battery at a required temperature, in which terminals of the battery are connected to leads which extend out of the housing, the length of each lead within the housing wall being greater than the thickness of that housing wall.

Claim 33

Dependent Claim 52 words

A battery enclosed in a thermally insulating housing which helps to maintain the battery at a required temperature, in which terminals of the battery are connected to leads which extend out of the housing, the length of each lead within the housing wall being greater than the thickness of that housing wall.

Claim 34

Dependent Claim 32 words

A battery as claimed in claim 29, in which the housing is constructed from two spaced layers of metal, with the space between the layers evacuated to give good thermal insulation properties.

Claim 35

Dependent Claim 33 words

A battery as claimed in claim 29 or claim 30, in which the portion of each lead in the wall is wound into a helical path which progresses gradually across the wall thickness.

Claim 36

Dependent Claim 34 words

A battery as claimed in claim 29, in which the dimensions of the lead vary along the path in order to give the lead the required thermal conductivity at all positions along the path.

Claim 37

Dependent Claim 32 words

A battery as claimed in any one of claims 1, 2, 5 to 7, 9, 10, 13 to 23, 25 to 30 and 32, in which the cells are sodium sulphur cells.

Annuity Stage	Window Opens	Payment Deadline	Surcharge Period Until	Estimated Fee	Status
3.5 Years (Year 4)	1994-07-22	1995-01-21	1995-07-23	$2000.00	Window Closed / Lapsed
7.5 Years (Year 8)	1998-07-22	1999-01-21	1999-07-23	$3760.00	Window Closed / Lapsed
11.5 Years (Year 12)	2002-07-22	2003-01-21	2003-07-23	$7700.00	Window Closed / Lapsed

Batteries

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