Method and apparatus for temporary matting for use at construction sites

Claim 2

A three ply mat for constructing temporary roads and work areas, comprising: (a) an upper ply of boards situated so as to form a first rectangular bearing surface; (b) a lower ply of boards substantially the same as said upper ply situated so as to form a second rectangular bearing surface; (c) an intermediate ply of boards situated between said upper ply and said lower ply separating spacedly said upper ply from said lower ply; and (d) an upper L-shaped lip at one longitudinal end of said upper ply and a lower opposing L-shaped lip at the opposite longitudinal end of said lower ply.

Claim 3

A mat as recited in claim 1 wherein a plurality of said mats are arranged in sequence adjacent to one another by placing the upper L-shaped lip of succeeding mats over the lower L-shaped lip of the preceding adjacent mat so as to lock said mats together.

Claim 4

A mat as recited in claim 1 wherein said mat is made of wood.

Claim 5

A three layer rectangular mat for constructing temporary roads and work surfaces comprising: (a) an upper layer of longitudinal boards; (b) a lower layer of longitudinal boards of substantially the same size and number as said upper layer of longitudinal boards, said upper layer of longitudinal boards being offset longitudinally with respect to said lower layer of longitudinal boards so as to form an upper overhanging offset and a lower underhanging offset at opposite ends of said mat, each offset having an inside edge and an outside edge; (c) an upper transverse end board at the outside edge of said upper overhanging offset, the length of said upper overhanging offset being at least twice the width of said upper transverse end board, so as to form an upper L-shaped lip at the upper overhanging offset end of said mat; (d) a lower transverse end board of substantially the same dimensions as said upper transverse end board at the outside edge of said lower underhanging offset, the length of said lower underhanging offset being at least twice the width of said lower transverse end board, so as to form an opposing lower L-shaped lip at the lower underhanging offset end of said mat; and (e) an intermediate layer of transverse boards interposed between said upper and said lower layers, the boards of said intermediate layer being located between the inside edge of said upper overhanging offset and the inside edge of said lower underhanging offset so as to separate spacedly said upper and said lower layers and tie them together.

Claim 6

A three layer rectangular mat for constructing temporary roads and work surfaces comprising: (a) an upper layer of longitudinal boards; (b) a lower layer of longitudinal boards of substantially the same size and number as said upper layer of longitudinal boards, said upper layer of longitudinal boards being offset longitudinally with respect to said lower layer of longitudinal boards so as to form an upper overhanging offset and a lower underhanging offset at opposite ends of said mat, each offset having an inside edge and an outside edge; (c) an upper transverse end board at the outside edge of said upper overhanging offset, the length of said upper overhanging offset being at least twice the width of said upper transverse end board, so as to form an upper L-shaped lip at the upper overhanging offset end of said mat; (d) a lower transverse end board of substantially the same dimensions as said upper transverse end board at the outside edge of said lower underhanging offset, the length of said lower underhanging offset being at least twice the width of said lower transverse end board, so as to form an opposing lower L-shaped lip at the lower underhanging offset end of said mat; and (e) an intermediate layer of transverse boards interposed between said upper and said lower layers, the boards of said intermediate layer being located between the inside edge of said upper overhanging offset and the inside edge of said lower underhanging offset so as to separate spacedly said upper and said lower layers and tie them together.

Claim 7

A mat as recited in claim 4 wherein the length of said upper overhanging offset and said lower underhanging offset are at least three times the width of said transverse end boards.

Claim 8

A mat as recited in claim 4 wherein said mat is made of wood.

Claim 9

A mat as recited in claim 4 wherein a plurality of said mats are arranged adjacent to one another, upper overhanging offset to lower underhanging offset, so that adjoining L-shaped upper and lower lips are placed, upper lip over lower lip, so as to interlock said mats together.

Claim 10

A rectangular mat section for constructing temporary roads and work surfaces comprising: (a) an upper layer consisting of a plurality of longitudinal boards having substantially the same cross-sectional dimensions and length spaced so as to form a uniform bearing area; (b) a lower layer consisting of a plurality of longitudinal boards of substantially the same number and size and spaced in substantially the same manner as the boards of said upper longitudinal layer, the ends of the boards of said upper layer being offset with respect to the ends of the boards of said lower layer so as to form an upper offset, said upper offset having an inside and an outside edge, and a lower offset, said lower offset having an inside and an outside edge, at opposite ends of said mat; (c) an upper transverse end board substantially flush with said outside edge of said upper offset and below said longitudinal boards of said upper layer so as to form an L-shaped upper lip with said upper offset; (d) a lower transverse end board substantially flush with said outside edge of said lower offset and of substantially the same dimensions as said upper transverse end board above said longitudinal boards of said lower layer so as to form an L-shaped lower lip with said lower offset, the length of said upper and said lower offsets being at least twice the width of said transverse end boards; and (e) an intermediate layer consisting of a plurality of transverse boards of substantially the same cross-sectional dimensions and length wherein said transverse boards are located between the inside edge of said upper offset and the inside edge of said lower offset so as to separate spacedly said upper layer from said lower layer and to transfer loading between said upper and lower layers.

Claim 11

A rectangular mat section for constructing temporary roads and work surfaces comprising: (a) an upper layer consisting of a plurality of longitudinal boards having substantially the same cross-sectional dimensions and length spaced so as to form a uniform bearing area; (b) a lower layer consisting of a plurality of longitudinal boards of substantially the same number and size and spaced in substantially the same manner as the boards of said upper longitudinal layer, the ends of the boards of said upper layer being offset with respect to the ends of the boards of said lower layer so as to form an upper offset, said upper offset having an inside and an outside edge, and a lower offset, said lower offset having an inside and an outside edge, at opposite ends of said mat; (c) an upper transverse end board substantially flush with said outside edge of said upper offset and below said longitudinal boards of said upper layer so as to form an L-shaped upper lip with said upper offset; (d) a lower transverse end board substantially flush with said outside edge of said lower offset and of substantially the same dimensions as said upper transverse end board above said longitudinal boards of said lower layer so as to form an L-shaped lower lip with said lower offset, the length of said upper and said lower offsets being at least twice the width of said transverse end boards; and (e) an intermediate layer consisting of a plurality of transverse boards of substantially the same cross-sectional dimensions and length wherein said transverse boards are located between the inside edge of said upper offset and the inside edge of said lower offset so as to separate spacedly said upper layer from said lower layer and to transfer loading between said upper and lower layers.

Claim 12

A mat as recited in claim 8 wherein the length of said upper and said lower offsets are at least three times the width of said transverse end boards.

Claim 13

A mat as recited in claim 8 wherein said mat is made of wood.

Claim 16

A temporary mat system to provide access and coverage over areas of poor ground soil condition, said mat system comprising: (a) a plurality of three ply mats, each of said mats having an upper layer consisting of a plurality of longitudinal boards having substantially the same cross-sectional dimensions and length spaced so as to form a uniform bearing area, a lower layer consisting of a plurality of longitudinal boards of substantially the same number and size and spaced in substantially the same manner as the boards of said upper longitudinal layer, the ends of the boards of said upper layer being offset with respect to the ends of the boards of said lower layer so as to form an upper offset, said upper offset having an inside and an outside edge, and a lower offset, said lower offset having an inside and an outside edge, at opposite ends of said mat, an upper transverse end board substantially flush with said outside edge of said upper offset and below said longitudinal boards of said upper layer so as to form an L-shaped upper lip with said upper off-set, a lower transverse end board substantially flush with said outside edge of said lower offset and of substantially the same dimensions as said upper transverse end boards above said longitudinal boards of said lower layer so as to form an L-shaped lower lip with said lower offset, the length of said upper and said lower offsets being at least twice the width of said lower transverse end board, so as to form an opposing lower L-shaped lip at the lower underhanging offset end of said mat, an intermediate layer of transverse boards interposed between said upper and said lower layers, the boards of said intermediate layer being located between the inside edge of said upper overhanging offset and the inside edge of said lower underhanging offset so as to separate spacedly said upper and said lower layers and tie them together, said mats being positioned in abutting rows so that said rows of said mats are laid over the ground to be covered with a first mat in each of said rows laid down so as to expose said lower L-shaped lip of said first mat in each of said rows in the direction in which coverage is desired, with a second mat in each of said rows laid down over the ground to be covered with said upper L-shaped lip of said second mat in each of said rows overlaying and coupled with said lower L-shaped lip of said first mat in each of said rows so as to interlock said second mat together with said second mat in each of said rows; and (b) a plurality of additional said three ply mats as needed to cover the required ground area, said additional mats laid so that said upper L-shaped lip of each said additional mat is overlaying and coupled with said lower L-shaped lip of each preceding mat so as to interlock said additional mats with said preceding mats.

Claim 17

A temporary mat system to provide access and coverage over areas of poor ground soil condition, said mat system comprising: (a) a plurality of three ply mats, each of said mats having an upper layer consisting of a plurality of longitudinal boards having substantially the same cross-sectional dimensions and length spaced so as to form a uniform bearing area, a lower layer consisting of a plurality of longitudinal boards of substantially the same number and size and spaced in substantially the same manner as the boards of said upper longitudinal layer, the ends of the boards of said upper layer being offset with respect to the ends of the boards of said lower layer so as to form an upper offset, said upper offset having an inside and an outside edge, and a lower offset, said lower offset having an inside and an outside edge, at opposite ends of said mat, an upper transverse end board substantially flush with said outside edge of said upper offset and below said longitudinal boards of said upper layer so as to form an L-shaped upper lip with said upper off-set, a lower transverse end board substantially flush with said outside edge of said lower offset and of substantially the same dimensions as said upper transverse end boards above said longitudinal boards of said lower layer so as to form an L-shaped lower lip with said lower offset, the length of said upper and said lower offsets being at least twice the width of said lower transverse end board, so as to form an opposing lower L-shaped lip at the lower underhanging offset end of said mat, an intermediate layer of transverse boards interposed between said upper and said lower layers, the boards of said intermediate layer being located between the inside edge of said upper overhanging offset and the inside edge of said lower underhanging offset so as to separate spacedly said upper and said lower layers and tie them together, said mats being positioned in abutting rows so that said rows of said mats are laid over the ground to be covered with a first mat in each of said rows laid down so as to expose said lower L-shaped lip of said first mat in each of said rows in the direction in which coverage is desired, with a second mat in each of said rows laid down over the ground to be covered with said upper L-shaped lip of said second mat in each of said rows overlaying and coupled with said lower L-shaped lip of said first mat in each of said rows so as to interlock said second mat together with said second mat in each of said rows; and (b) a plurality of additional said three ply mats as needed to cover the required ground area, said additional mats laid so that said upper L-shaped lip of each said additional mat is overlaying and coupled with said lower L-shaped lip of each preceding mat so as to interlock said additional mats with said preceding mats.

Claim 18

A mat system as recited in claim 12 wherein said rows of interlocking mats are laid one row at a time, the junction of each mat in each subsequent row being staggered with respect to the junction of each mat in the abutting preceding row.