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US5030501A Expired / Lapsed US ⏱️ 0.0 years remaining

Cushioning structure

Assignee: PYRAMID TECHNOLOGIES INTERNATIONAL Inc
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Filing: 1989-05-31
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Granted: 1991-07-09
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Expires: 2009-05-31
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Abstract

Abstract A cushioning structure for dampening shocks useful as a packing material to protect shipments of goods and as a protective shield or garment to prevent injury from falls including one or more planar sheets of pliable material bonded to a matrix of polygon shape cells containing a fluid such as air or other gas. In one aspect the cells are in fluid communication with each other to provide a valved fluid transfer from one cell to the next.

Inventors

  • 👤 David P. Colvin
  • 👤 Craig S. Potter

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-02 23:45
CPC Classifications
B; B32; B32B; B32B3/00; B32B3/10; B32B3/12; B65; B65D; B65D65/00; B65D65/38; B65D65/40; B65D65/406; B65D81/00; B65D81/02; B65D81/03; F; F16; F16F; F16F9/00; F16F9/02; F16F9/04; F16F9/0472; F41; F41H; F41H5/00; F41H5/02; F41H5/04; A; A41; A41D; A41D13/00; A41D13/015; A41D13/0156; B32B2305/00; B32B2305/02; B32B2305/024; B32B2553/00; B32B2553/02; B60; B60R; B60R21/00; B60R21/02; B60R21/04; B60R2021/0421; Y; Y10; Y10T; Y10T428/00; Y10T428/23; Y10T428/233; Y10T428/234; Y10T428/24; Y10T428/24149; Y10T428/24174; Y10T428/24479; Y10T428/24562; Y10T428/24628; Y10T428/24661; Y10T428/24669; Y10T428/24678

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 234 words
A cushioning structure operable to dampen shocks upon a surface thereof when placed in a surrounding atmosphere through which sudden loads are imposed and to absorb the energy of said shocks and retard the transmission of said shocks to a surface or object upon which the conditioning material is placed, comprising: a. a plurality of planar strata of pliable material having a plurality of cell structures bonded and sealed between the strata with each cell structure comprising a polygon, and with the cell structure including a plurality of polygons of pliable material in substantially upstanding relationship to the planes of said strata, with each cell structure comprising an enclosure having a fluid therein; b. a fluid communication means being provided between adjacent cells for the transfer of fluid when the pressure in one or more cells is increased as a result of an impact upon the outer surface of a stratum and for the retarded transfer of said fluid by reduction of rebound after said impact; c. wherein the fluid communication means between the cells is controlled at a preselected rate by valving action of passages for the fluid communication, to provide a preselected rate of dampening for a preselected range of shocks; and d. wherein selectively spaced and positioned cells are provided internally with a surrounded resilient material to provide further selective dampening effects when an impact load is applied to the structure.
Claim 2
Dependent Claim 234 words
A cushioning structure operable to dampen shocks upon a surface thereof when placed in a surrounding atmosphere through which sudden loads are imposed and to absorb the energy of said shocks and retard the transmission of said shocks to a surface or object upon which the conditioning material is placed, comprising: a. a plurality of planar strata of pliable material having a plurality of cell structures bonded and sealed between the strata with each cell structure comprising a polygon, and with the cell structure including a plurality of polygons of pliable material in substantially upstanding relationship to the planes of said strata, with each cell structure comprising an enclosure having a fluid therein; b. a fluid communication means being provided between adjacent cells for the transfer of fluid when the pressure in one or more cells is increased as a result of an impact upon the outer surface of a stratum and for the retarded transfer of said fluid by reduction of rebound after said impact; c. wherein the fluid communication means between the cells is controlled at a preselected rate by valving action of passages for the fluid communication, to provide a preselected rate of dampening for a preselected range of shocks; and d. wherein selectively spaced and positioned cells are provided internally with a surrounded resilient material to provide further selective dampening effects when an impact load is applied to the structure.
Claim 3
Dependent Claim 193 words
A cushioning structure for use in a surrounding atmosphere and for dampening impact shock loads that are suddenly applied, comprising: a. a plurality of planar strata of pliable material having a plurality of cell structures bonded and sealed therebetween with each cell structure comprising a polygon including a plurality of walls in substantially upstanding relationship to the plane of said stratum and having a closed and sealed end at a position opposite to the planar stratum, b. with said cell structures comprising a sealed enclosure having a fluid therein, c. fluid communication means is provided between adjacent cells for the transfer of fluid when the pressure in one or more cells is increased as a result of impact shock loads upon the outer surface of a stratum and the amount of fluid communication between the cells is controlled at a preselected rate by valving action of passages for the fluid communication to provide a preselected dampening for a preselected range of shocks; and d. wherein selectively spaced and positioned cells are internally provided with a surrounded resilient material to provide further selective dampening effects when an impact load is applied to the structure.
Claim 4
Dependent Claim 193 words
A cushioning structure for use in a surrounding atmosphere and for dampening impact shock loads that are suddenly applied, comprising: a. a plurality of planar strata of pliable material having a plurality of cell structures bonded and sealed therebetween with each cell structure comprising a polygon including a plurality of walls in substantially upstanding relationship to the plane of said stratum and having a closed and sealed end at a position opposite to the planar stratum, b. with said cell structures comprising a sealed enclosure having a fluid therein, c. fluid communication means is provided between adjacent cells for the transfer of fluid when the pressure in one or more cells is increased as a result of impact shock loads upon the outer surface of a stratum and the amount of fluid communication between the cells is controlled at a preselected rate by valving action of passages for the fluid communication to provide a preselected dampening for a preselected range of shocks; and d. wherein selectively spaced and positioned cells are internally provided with a surrounded resilient material to provide further selective dampening effects when an impact load is applied to the structure.
Claim 5
Dependent Claim 201 words
A cushioning structure for use in a surrounding atmosphere and for dampening shocks that are suddenly applied, comprising: a. at least one planar stratum of pliable material having a plurality of cell structures bonded and sealed thereto with each cell structure comprising a polygon including a plurality of walls in substantially upstanding relationship to the plane of the stratum and having a closed and sealed end at a position opposite to the planar stratum, b. with said cell structure comprising a sealed enclosure having a fluid therein, c. fluid communication means provided between adjacent cells for the transfer of fluid when the pressure in one or more cells is increased as a result of impact upon the outer surface of a stratum and the amount of fluid communication between the cells is controlled at a preselected rate by valving action of passages in the fluid communication means to provide a preselected rate of dampening for a preselected range of shocks, d. said communication means comprising lateral channels formed of the pliable material and communicating at each end with a cell, and e. with the cross-sectional area of the channels providing the controlled valving action of the passages for the fluid communication.
Claim 6
Dependent Claim 201 words
A cushioning structure for use in a surrounding atmosphere and for dampening shocks that are suddenly applied, comprising: a. at least one planar stratum of pliable material having a plurality of cell structures bonded and sealed thereto with each cell structure comprising a polygon including a plurality of walls in substantially upstanding relationship to the plane of the stratum and having a closed and sealed end at a position opposite to the planar stratum, b. with said cell structure comprising a sealed enclosure having a fluid therein, c. fluid communication means provided between adjacent cells for the transfer of fluid when the pressure in one or more cells is increased as a result of impact upon the outer surface of a stratum and the amount of fluid communication between the cells is controlled at a preselected rate by valving action of passages in the fluid communication means to provide a preselected rate of dampening for a preselected range of shocks, d. said communication means comprising lateral channels formed of the pliable material and communicating at each end with a cell, and e. with the cross-sectional area of the channels providing the controlled valving action of the passages for the fluid communication.
Claim 7
Dependent Claim 284 words
A cushioning structure operable to dampen sudden shocks loads imposed from a surrounding atmosphere upon a surface thereof, to absorb the energy of said shocks loads and retard the transmission of said shocks to a surface or object upon which the cushioning material is placed and to retard the rebound of the shock load upon the structure, comprising: a. a plurality of planar strata of pliable material spaced apart and connected by a plurality of formed substructures; b. each substructure comprising a formed pliable material including a planar portion and a plurality of walls in substantially upstanding relationship to the planes of the substructure planar portions, with each polygon formed in a truncated, prismatic, hexagonal, shape having an end of smaller cross-sectional area and an end of larger cross-sectional area; c. with the hexagonal, truncated, prismatic polygons of one substructure mating with the congruent polygon shapes of another substructure to provide an assembly comprising an upper stratum, a plurality of internal cell polygons of the upper substructure and a plurality of internal polygon cells of a lower substructure and a lower stratum; d. the composite structure being joined as a completely interconnected unit by bonding at contact surfaces of the stratum and substructures; e. each internal hexagonal cell polygon being in communication with an adjacent hexagonal cell polygon at the position of a larger cross-sectional area of the channel means formed in the connecting plane portion of the substructure; and f. the cross-sectional area of the channel means being selected to provide a valving action for the passage of fluid from one polygon cell to the next at a preselected rate to provide a preselected rate of dampening for a preselected range of shocks.
Claim 8
Dependent Claim 284 words
A cushioning structure operable to dampen sudden shocks loads imposed from a surrounding atmosphere upon a surface thereof, to absorb the energy of said shocks loads and retard the transmission of said shocks to a surface or object upon which the cushioning material is placed and to retard the rebound of the shock load upon the structure, comprising: a. a plurality of planar strata of pliable material spaced apart and connected by a plurality of formed substructures; b. each substructure comprising a formed pliable material including a planar portion and a plurality of walls in substantially upstanding relationship to the planes of the substructure planar portions, with each polygon formed in a truncated, prismatic, hexagonal, shape having an end of smaller cross-sectional area and an end of larger cross-sectional area; c. with the hexagonal, truncated, prismatic polygons of one substructure mating with the congruent polygon shapes of another substructure to provide an assembly comprising an upper stratum, a plurality of internal cell polygons of the upper substructure and a plurality of internal polygon cells of a lower substructure and a lower stratum; d. the composite structure being joined as a completely interconnected unit by bonding at contact surfaces of the stratum and substructures; e. each internal hexagonal cell polygon being in communication with an adjacent hexagonal cell polygon at the position of a larger cross-sectional area of the channel means formed in the connecting plane portion of the substructure; and f. the cross-sectional area of the channel means being selected to provide a valving action for the passage of fluid from one polygon cell to the next at a preselected rate to provide a preselected rate of dampening for a preselected range of shocks.
Claim 9
Dependent Claim 37 words
A cushioning structure according to claim 4 wherein the number of polygon cells in the combination of assembled, mated substructures leaves a plurality of empty cells formed by the walls of the polygon cells of the substructures.
Claim 10
Dependent Claim 36 words
A cushioning structure according to claim 5 wherein selectively spaced and positioned cells are provided internally with a surrounded resilient material to provide further selective dampening effects when an impact load is applied to the structure.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1994-07-08 1995-01-07 1995-07-09 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1998-07-08 1999-01-07 1999-07-09 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2002-07-08 2003-01-07 2003-07-09 $7700.00 Window Closed / Lapsed

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