Wide format thermal recording device

Claim 2

A wide format thermal printhead, comprising: a baseplate; a first printhead substrate having a print surface and a base surface opposite said print surface, said print surface including a print region and a border region surrounding said print region and adjacent to the periphery of said print surface, said print region including a plurality of substantially uniformly spaced active stylli, a portion of said border region being removed from a first longitudinal edge of said first substrate to form a second edge of said first substrate, a portion of said active stylli being substantially adjacent to said second edge of said first substrate, said base surface of said first substrate being mounted on said baseplate; and a second printhead substrate having a print surface and a base surface opposite said print surface, said print surface including a print region and a border region surrounding said print region and adjacent to the periphery of said print surface, said print region including a plurality of substantially uniformly spaced active stylli, a portion of said border being removed from a first longitudinal edge of said second substrate to form a second edge of said second substrate, a portion of said active stylli being substantially adjacent to said second edge of said second substrate, said base surface of said second substrate being mounted on said baseplate with said second edge of said second substrate abutting said second edge of said first substrate to form a printing surface having an extended width active print surface of substantially uniform stylli spacing.

Claim 3

A wide format thermal printhead as recited in claim 1, wherein: the thermal printhead further comprises a power supply; first substrate comprises first substrate driving circuitry for receiving data and selectively switching power from said power supply to selected ones of the stylli in accordance with the data; and the second substrate comprises second substrate driving circuitry for receiving data and selectively switching power from said power supply to selected ones of the stylli in accordance with the data.

Claim 4

A wide format thermal printhead as recited in claim 1, wherein: said first substrate comprises a first power supply and first substrate driving circuitry for receiving data and selectively switching power from said first power supply to selected ones of the stylli in accordance with said data; and said second substrate comprises a second power supply and second substrate driving circuitry for receiving data and selectively switching power from said second power supply to selected ones of the stylli in accordance with the data.

Claim 5

A thermal recording device with wide format capabilities, comprising: a body member; a thermal printhead mounted in said body member, said printhead including, a baseplate, a first printhead substrate having a print surface and a base surface opposite said print surface, said print surface including a print region and a border region surrounding said print region and adjacent to the periphery of said print surface said print region including a plurality of substantially uniformly spaced active stylli, a portion of said border region being removed from a first longitudinal edge of said first substrate to form a second edge of said first substrate, a portion of said active stylli being substantially adjacent to said second edge of said first substrate, said base surface of said first substrate being mounted on said baseplate, and a second printhead substrate having a print surface and a base surface opposite said print surface, said print surface including a print region and a border region surrounding said print region and adjacent to the periphery of said print surface, said print region including a plurality of substantially uniformly spaced active stylli, a portion of said border being removed from a first longitudinal edge of said second substrate to form a second edge of said second substrate, a portion of said active stylli being substantially adjacent to said second edge of said second substrate, said base surface of said second substrate being mounted on said baseplate with said second edge of said second substrate abutting said second edge of said first substrate to form a printing surface having an extended width active print surface of substantially uniform stylli spacing; device driving circuitry to receive data from a data source, translate the data into electrical signals, and provide the electrical signals to said first and second substrates to selectively energize the active stylli of said first and second substrates; recording medium supply means mounted in said body member for supplying recording medium to said thermal printhead; a platen roller mounted in said body member and having an outer surface for contacting said recording medium and applying a force to said recording medium to hold said recording medium against said thermal printhead; and recording medium feed means to move the recording medium across said thermal printhead.

Claim 6

A thermal recording device with wide format capabilities, comprising: a body member; a thermal printhead mounted in said body member, said printhead including, a baseplate, a first printhead substrate having a print surface and a base surface opposite said print surface, said print surface including a print region and a border region surrounding said print region and adjacent to the periphery of said print surface said print region including a plurality of substantially uniformly spaced active stylli, a portion of said border region being removed from a first longitudinal edge of said first substrate to form a second edge of said first substrate, a portion of said active stylli being substantially adjacent to said second edge of said first substrate, said base surface of said first substrate being mounted on said baseplate, and a second printhead substrate having a print surface and a base surface opposite said print surface, said print surface including a print region and a border region surrounding said print region and adjacent to the periphery of said print surface, said print region including a plurality of substantially uniformly spaced active stylli, a portion of said border being removed from a first longitudinal edge of said second substrate to form a second edge of said second substrate, a portion of said active stylli being substantially adjacent to said second edge of said second substrate, said base surface of said second substrate being mounted on said baseplate with said second edge of said second substrate abutting said second edge of said first substrate to form a printing surface having an extended width active print surface of substantially uniform stylli spacing; device driving circuitry to receive data from a data source, translate the data into electrical signals, and provide the electrical signals to said first and second substrates to selectively energize the active stylli of said first and second substrates; recording medium supply means mounted in said body member for supplying recording medium to said thermal printhead; a platen roller mounted in said body member and having an outer surface for contacting said recording medium and applying a force to said recording medium to hold said recording medium against said thermal printhead; and recording medium feed means to move the recording medium across said thermal printhead.

Claim 7

A thermal recording device as recited in claim 4, wherein: said thermal recording device further comprises a power supply; said first substrate comprises first substrate driving circuitry for receiving data and selectively switching power from a power supply to selected ones of the stylli in accordance with the data; and said second substrate comprises second substrate driving circuitry for receiving data and selectively switching power from said power supply to selected ones of the stylli in accordance with the data.

Claim 8

A thermal recording device as recited in claim 4, wherein: said first substrate comprises a first power supply and first substrate driving circuitry for receiving data and selectively switching power from said first power supply to selected ones of the stylli in accordance with data; and said second substrate comprises a second power supply and second substrate driving circuitry for receiving data and selectively switching power from said second power supply to selected ones of the stylli in accordance with the data.

Claim 9

A thermal recording device as recited in claim 4, wherein the driving circuitry comprises: an input controller having an input buffer, said input controller being adapted to receive data from a data source and store the data in said input buffer; a formatter for receiving the data from said input controller and translating the data into a format useable by the thermal printhead; and an output controller having an output buffer, said output controller being adapted to receive the formatted data from the formatter and to store the formatted data in said output buffer, said output controller further being adapted to strobe the formatted data from said output buffer to the first and second substrates.

Claim 10

A thermal recording device as recited in claim 7, wherein the input controller comprises a character generator for generating print characters when said thermal recording device is in print mode.

Claim 11

A thermal recording device as recited in claim 4, wherein said platen roller has a surface formed of an elastomeric material.

Claim 12

A thermal recording device as recited in claim 9, wherein the elastomeric material comprises a rubber material.

Claim 13

A thermal recording device as recited in claim 4, wherein the recording medium driving means comprises: a stepping motor mounted in said body member; and mechanical coupling means for coupling said stepping motor with the platen roller to incrementally and controllably move the recording medium across the thermal printhead.

Claim 14

A wide format thermal printhead as recited in claim 1, wherein said baseplate comprises a solid material with high electrical and thermal resistivity.

Claim 15

A wide format thermal printhead as recited in claim 1, wherein the linear and volumetric expansivity of said baseplate and said first and said second substrates are substantially identical.

Claim 16

A wide format thermal printhead as recited in claim 1, wherein said baseplate comprises at least one of a porcelain and a ceramic wafer.

Claim 17

A wide format thermal printhead as recited in claim 1, wherein at least one of said first and said second substrates is mounted to said baseplate using at least one of an epoxy, a cement, fastening screws, and a double-sided adhesive tape.