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US5028106A Expired / Lapsed US ⏱️ 0.0 years remaining

Environmentally stable integrated optic chip mount

Assignee: Viavi Solutions Inc
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Filing: 1990-09-24
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Granted: 1991-07-02
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Expires: 2010-09-24
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Abstract

Abstract A wedge-shaped block of pyrolytic graphite or other suitable anisotropic material cut along certain predetermined angular dimensions is used as a thermal expansion coefficient transformer to match the anisotropic thermal expansion coefficients of a lithium niobate or lithium tantalate IO chip to an isotropic substrate material such as 316 stainless steel or aluminum, or to match the isotropic thermal expansion coefficients of a silicon IO chip to an isotropic substrate material, the wedge being used as an intermediate block mounted between the IO chip and the substrate, the anisotropic material used as the thermal transformer having a thermal expansion coefficient which is greater than the value of the thermal expansion coefficient of the IO chip material in one direction, and having a thermal expansion coefficient which is lesser than the thermal expansion coefficient of the IO chip material in another direction.

Inventors

  • 👤 Bruce D. Hockaday

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 15:58
CPC Classifications
G; G02; G02B; G02B6/00; G02B6/10; G02B6/12; G02B6/122

Claims Analysis

Total Claims: 44
Claim 1
Independent Claim 224 words
Apparatus, comprising: a block of integrated optic chip material having anisotropic thermal expansion coefficients along two different axes; a block of isotropic substrate material; and a wedge of anisotropic material having anisotropic thermal expansion coefficients along two different axes, said anisotropic material having a thermal expansion coefficient in a first direction which is greater than a value of the thermal expansion coefficient of said chip material in a corresponding first direction, and having a thermal expansion coefficient in a second direction which is lesser than a value of the thermal expansion coefficient of said chip material in a corresponding second direction, said wedge of anisotropic material having predetermined angular dimensions such that a first surface of said wedge of anisotropic material has anisotropic thermal expansion coefficients which match the magnitude and direction of the anisotropic thermal expansion coefficients of said chip material, and such that a second surface of said wedge of anisotropic material has isotropic thermal expansion coefficients which match the magnitude of the isotropic thermal expansion coefficients of said substrate material, said wedge of anisotropic material disposed between said block of chip material and said block of substrate material such that said first surface of said wedge of anisotropic material contacts said chip material and such that said second surface of said wedge of anisotropic material contacts said block of substrate material.
Claim 2
Dependent Claim 224 words
Apparatus, comprising: a block of integrated optic chip material having anisotropic thermal expansion coefficients along two different axes; a block of isotropic substrate material; and a wedge of anisotropic material having anisotropic thermal expansion coefficients along two different axes, said anisotropic material having a thermal expansion coefficient in a first direction which is greater than a value of the thermal expansion coefficient of said chip material in a corresponding first direction, and having a thermal expansion coefficient in a second direction which is lesser than a value of the thermal expansion coefficient of said chip material in a corresponding second direction, said wedge of anisotropic material having predetermined angular dimensions such that a first surface of said wedge of anisotropic material has anisotropic thermal expansion coefficients which match the magnitude and direction of the anisotropic thermal expansion coefficients of said chip material, and such that a second surface of said wedge of anisotropic material has isotropic thermal expansion coefficients which match the magnitude of the isotropic thermal expansion coefficients of said substrate material, said wedge of anisotropic material disposed between said block of chip material and said block of substrate material such that said first surface of said wedge of anisotropic material contacts said chip material and such that said second surface of said wedge of anisotropic material contacts said block of substrate material.
Claim 3
Dependent Claim 14 words
The apparatus of claim 1, wherein said integrated optic chip material is lithium niobate.
Claim 4
Dependent Claim 38 words
The apparatus of claim 2, wherein said lithium niobate has a thermal expansion coefficient of 15.4×10 -6 / °C. in said first direction, and has a thermal expansion coefficient of 7.5×10 -6 / °C. in said second direction.
Claim 5
Dependent Claim 14 words
The apparatus of claim 1, wherein said integrated optic chip material is lithium tantalate.
Claim 6
Dependent Claim 38 words
The apparatus of claim 4, wherein said lithium tantalate has a thermal expansion coefficient of 16.1×10 -6 / °C. in said first direction, and has a thermal expansion coefficient of 4.1×10 -6 / °C. in said second direction.
Claim 7
Dependent Claim 12 words
The apparatus of claim 1, wherein said anisotropic material is pyrolytic graphite.
Claim 8
Dependent Claim 38 words
The apparatus of claim 6, wherein said pyrolytic graphite has a thermal expansion coefficient of 1×10 -6 / °C. in said first direction, and has a thermal expansion coefficient of 25×10 -6 / °C. in said second direction.
Claim 9
Dependent Claim 11 words
The apparatus of claim 1, wherein said anisotropic material is calcite.
Claim 10
Dependent Claim 37 words
The apparatus of claim 8, wherein said calcite has a thermal expansion coefficient of 25×10 -6 / °C. in said first direction, and has a thermal expansion coefficient of -5.8×10 -6 / °C. in said second direction.
Claim 11
Dependent Claim 12 words
The apparatus of claim 1, wherein said anisotropic material is crystal quartz.
Claim 12
Dependent Claim 12 words
The apparatus of claim 1, wherein said anisotropic material is barium titanate.
Claim 13
Dependent Claim 230 words
Apparatus for interfacing a block of integrated optic chip material having anisotropic thermal expansion coefficients along two different axes to a block of substrate material having isotropic thermal expansion coefficients, comprising: a wedge of anisotropic material having anisotropic thermal expansion coefficients along two different axes, said anisotropic material having a thermal expansion coefficient in a first direction which is greater than a value of the thermal expansion coefficient of said chip material in a corresponding first direction, and having a thermal expansion coefficient in a second direction which is lesser than a value of the thermal expansion coefficient of said chip material in a corresponding second direction, said wedge of anisotropic material having predetermined angular dimensions such that a first surface of said wedge of anisotropic material has anisotropic thermal expansion coefficients which match the magnitude and direction of the anisotropic thermal expansion coefficients of said chip material, and such that a second surface of said wedge of anisotropic material has isotropic thermal expansion coefficients which match the magnitude of the isotropic thermal expansion coefficients of said substrate material, said wedge of anisotropic material disposed between said block of chip material and said block of substrate material such that said first surface of said wedge of anisotropic material contacts said chip material and such that said second surface of said wedge of anisotropic material contacts said block of substrate material.
Claim 14
Dependent Claim 230 words
Apparatus for interfacing a block of integrated optic chip material having anisotropic thermal expansion coefficients along two different axes to a block of substrate material having isotropic thermal expansion coefficients, comprising: a wedge of anisotropic material having anisotropic thermal expansion coefficients along two different axes, said anisotropic material having a thermal expansion coefficient in a first direction which is greater than a value of the thermal expansion coefficient of said chip material in a corresponding first direction, and having a thermal expansion coefficient in a second direction which is lesser than a value of the thermal expansion coefficient of said chip material in a corresponding second direction, said wedge of anisotropic material having predetermined angular dimensions such that a first surface of said wedge of anisotropic material has anisotropic thermal expansion coefficients which match the magnitude and direction of the anisotropic thermal expansion coefficients of said chip material, and such that a second surface of said wedge of anisotropic material has isotropic thermal expansion coefficients which match the magnitude of the isotropic thermal expansion coefficients of said substrate material, said wedge of anisotropic material disposed between said block of chip material and said block of substrate material such that said first surface of said wedge of anisotropic material contacts said chip material and such that said second surface of said wedge of anisotropic material contacts said block of substrate material.
Claim 15
Dependent Claim 14 words
The apparatus of claim 12, wherein said integrated optic chip material is lithium niobate.
Claim 16
Dependent Claim 38 words
The apparatus of claim 13, wherein said lithium niobate has a thermal expansion coefficient of 15.4×10 -6 / °C. in said first direction, and has a thermal expansion coefficient of 7.5×10 -6 / °C. in said second direction.
Claim 17
Dependent Claim 14 words
The apparatus of claim 12, wherein said integrated optic chip material is lithium tantalate.
Claim 18
Dependent Claim 38 words
The apparatus of claim 15, wherein said lithium tantalate has a thermal expansion coefficient of 16.1×10 -6 / °C. in said first direction, and has a thermal expansion coefficient of 4.1×10 -6 / °C. in said second direction.
Claim 19
Dependent Claim 12 words
The apparatus of claim 12 wherein said anisotropic material is pyrolytic graphite.
Claim 20
Dependent Claim 38 words
The apparatus of claim 17, wherein said pyrolytic graphite has a thermal expansion coefficient of 1×10 -6 / °C. in said first direction, and has a thermal expansion coefficient of 25×10 -6 / °C. in said second direction.
Claim 21
Dependent Claim 11 words
The apparatus of claim 12, wherein said anisotropic material is calcite.
Claim 22
Dependent Claim 37 words
The apparatus of claim 19, wherein said calcite has a thermal expansion coefficient of 25×10 -6 / °C. in said first direction, and has a thermal expansion coefficient of -5.8×10 -6 / °C. in said second direction.
Claim 23
Dependent Claim 12 words
The apparatus of claim 12, wherein said anisotropic material is crystal quartz.
Claim 24
Dependent Claim 12 words
The apparatus of claim 12, wherein said anisotropic material is barium titanate.
Claim 25
Dependent Claim 221 words
Apparatus, comprising: a block of integrated optic chip material having isotropic thermal expansion coefficients along all axes; a block of isotropic substrate material; and a wedge of anisotropic material having anisotropic thermal expansion coefficients along two different axes, said anisotropic material having a thermal expansion coefficient in a first direction which is greater than a value of the thermal expansion coefficient of said chip material in a corresponding first direction, and having a thermal expansion coefficient in a second direction which is lesser than a value of the thermal expansion coefficient of said chip material in a corresponding second direction, said wedge of anisotropic material having predetermined angular dimensions such that a first surface of said wedge of anisotropic material has isotropic thermal expansion coefficients which match the magnitude of the isotropic thermal expansion coefficients of said chip material, and such that a second surface of said wedge of anisotropic material has isotropic thermal expansion coefficients which match the magnitude of the isotropic thermal expansion coefficients of said substrate material, said wedge of anisotropic material disposed between said block of chip material and said block of substrate material such that said first surface of said wedge of anisotropic material contacts said chip material and such that said second surface of said wedge of anisotropic material contacts said block of substrate material.
Claim 26
Dependent Claim 221 words
Apparatus, comprising: a block of integrated optic chip material having isotropic thermal expansion coefficients along all axes; a block of isotropic substrate material; and a wedge of anisotropic material having anisotropic thermal expansion coefficients along two different axes, said anisotropic material having a thermal expansion coefficient in a first direction which is greater than a value of the thermal expansion coefficient of said chip material in a corresponding first direction, and having a thermal expansion coefficient in a second direction which is lesser than a value of the thermal expansion coefficient of said chip material in a corresponding second direction, said wedge of anisotropic material having predetermined angular dimensions such that a first surface of said wedge of anisotropic material has isotropic thermal expansion coefficients which match the magnitude of the isotropic thermal expansion coefficients of said chip material, and such that a second surface of said wedge of anisotropic material has isotropic thermal expansion coefficients which match the magnitude of the isotropic thermal expansion coefficients of said substrate material, said wedge of anisotropic material disposed between said block of chip material and said block of substrate material such that said first surface of said wedge of anisotropic material contacts said chip material and such that said second surface of said wedge of anisotropic material contacts said block of substrate material.
Claim 27
Dependent Claim 13 words
The apparatus of claim 23, wherein said integrated optic chip material is silicon.
Claim 28
Dependent Claim 18 words
The apparatus of claim 24, wherein said silicon has a thermal expansion coefficient of 2.6×10 -6 / °C.
Claim 29
Dependent Claim 12 words
The apparatus of claim 23, wherein said anisotropic material is pyrolytic graphite.
Claim 30
Dependent Claim 38 words
The apparatus of claim 26, wherein said pyrolytic graphite has a thermal expansion coefficient of 1×10 -6 / °C. in said first direction, and has a thermal expansion coefficient of 25×10 -6 / °C. in said second direction.
Claim 31
Dependent Claim 11 words
The apparatus of claim 23, wherein said anisotropic material is calcite.
Claim 32
Dependent Claim 37 words
The apparatus of claim 28, wherein said calcite has a thermal expansion coefficient of 25×10 -6 / °C. in a first direction, and has a thermal expansion coefficient of -5.8×10 -6 / °C. in a second direction.
Claim 33
Dependent Claim 12 words
The apparatus of claim 23, wherein said anisotropic material is crystal quartz.
Claim 34
Dependent Claim 12 words
The apparatus of claim 30, wherein said anisotropic material is barium titanate.
Claim 35
Dependent Claim 227 words
Apparatus for interfacing a block of integrated optic chip material having isotropic thermal expansion coefficients along all axes to a block of substrate material having isotropic thermal expansion coefficients, comprising: a wedge of anisotropic material having anisotropic thermal expansion coefficients along two different axes, said anisotropic material having a thermal expansion coefficient in a first direction which is greater than a value of the thermal expansion coefficient of said chip material in a corresponding first direction, and having a thermal expansion coefficient in a second direction which is lesser than a value of the thermal expansion coefficient of said chip material in a corresponding second direction, said wedge of anisotropic material having predetermined angular dimensions such that a first surface of said wedge of anisotropic material has isotropic thermal expansion coefficients which match the magnitude of the isotropic thermal expansion coefficients of said chip material, and such that a second surface of said wedge of anisotropic material has isotropic thermal expansion coefficients which match the magnitude of the isotropic thermal expansion coefficients of said substrate material, said wedge of anisotropic material disposed between said block of chip material and said block of substrate material such that said first surface of said wedge of anisotropic material contacts said chip material and such that said second surface of said wedge of anisotropic material contacts said block of substrate material.
Claim 36
Dependent Claim 227 words
Apparatus for interfacing a block of integrated optic chip material having isotropic thermal expansion coefficients along all axes to a block of substrate material having isotropic thermal expansion coefficients, comprising: a wedge of anisotropic material having anisotropic thermal expansion coefficients along two different axes, said anisotropic material having a thermal expansion coefficient in a first direction which is greater than a value of the thermal expansion coefficient of said chip material in a corresponding first direction, and having a thermal expansion coefficient in a second direction which is lesser than a value of the thermal expansion coefficient of said chip material in a corresponding second direction, said wedge of anisotropic material having predetermined angular dimensions such that a first surface of said wedge of anisotropic material has isotropic thermal expansion coefficients which match the magnitude of the isotropic thermal expansion coefficients of said chip material, and such that a second surface of said wedge of anisotropic material has isotropic thermal expansion coefficients which match the magnitude of the isotropic thermal expansion coefficients of said substrate material, said wedge of anisotropic material disposed between said block of chip material and said block of substrate material such that said first surface of said wedge of anisotropic material contacts said chip material and such that said second surface of said wedge of anisotropic material contacts said block of substrate material.
Claim 37
Dependent Claim 13 words
The apparatus of claim 32 wherein said integrated optic chip material is silicon.
Claim 38
Dependent Claim 18 words
The apparatus of claim 33, wherein said silicon has a thermal expansion coefficient of 2.6×10 -6 / °C.
Claim 39
Dependent Claim 12 words
The apparatus of claim 32 wherein said anisotropic material is pyrolytic graphite.
Claim 40
Dependent Claim 38 words
The apparatus of claim 35, wherein said pyrolytic graphite has a thermal expansion coefficient of 1×10 -6 / °C. in a first direction, and has a thermal expansion coefficient of 25×10 -6 / °C. in a second direction.
Claim 41
Dependent Claim 11 words
The apparatus of claim 32, wherein said anisotropic material is calcite.
Claim 42
Dependent Claim 37 words
The apparatus of claim 37, wherein said calcite has a thermal expansion coefficient of 25×10 -6 / °C. in a first direction, and has a thermal expansion coefficient of -5.8×10 -6 / °C. in a second direction.
Claim 43
Dependent Claim 12 words
The apparatus of claim 32, wherein said anisotropic material is crystal quartz.
Claim 44
Dependent Claim 12 words
The apparatus of claim 32, wherein said anisotropic material is barium titanate.

References Cited (Backward Citations)

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1994-07-01 1994-12-31 1995-07-02 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1998-07-01 1998-12-31 1999-07-02 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2002-07-01 2002-12-31 2003-07-02 $7700.00 Window Closed / Lapsed

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