Process for making superconductors and their precursors

Claim 2

A process for preparing a powder of the tetragonal phase having the formula MBa 2 Cu 3 O y , wherein M is selected from Y, Nd, Sm, Eu, Gd, Dy, Ho, Er, Tm, Yb and Lu; and y is from about 6 to about 6.5, said process consisting essentially of the following steps: (a) forming an essentially carbon-free precursor powder of compounds of M, Ba and Cu, said Cu in the precursor powder having a valence of 1.6 to 2, by a process comprising mixing compounds of M, Ba and Cu, the quantities of said compounds in the mixture so formed being such as to provide an atomic ratio of M:Ba:Cu of 1:2:3; (b) heating said precursor powder in the presence of an inert gas to a temperature of about 650° C. to about 800° C.; (c) maintaining said temperature above 650° C. for a time sufficient to provide a powder of the tetragonal phase having the formula MBa 2 Cu 3 O y ; and (d) cooling the powder formed in step (c) to a temperature below 350° C. in an inert atmosphere.

Claim 3

A process for preparing a powder comprising the orthorhombic phase having the formula MBa 2 Cu 3 O x , wherein M is selected from the group consisting of Y, Nd, Sm, Eu, Gd, Dy, Ho, Er, Tm, Yb and Lu; and x being from about 6.5 to about 7, consisting essentially of the following steps: (a) forming an essentially carbon-free precursor powder of compounds of M, Ba and Cu, said Cu in the precursor powder having a valence of 1.6 to 2, by a process comprising mixing compounds of M, Ba and Cu, the quantities of said compounds in the mixture so formed being such as to provide an atomic ratio of M:Ba:Cu of 1:2:3; (b) heating said precursor powder in the presence of an inert gas to a temperature of about 650° C. to about 800° C.; (c) maintaining said temperature above 650° C. for a time sufficient to provide a powder of the tetragonal phase having the formula MBa 2 Cu 3 O y wherein y is from about 6 to about 6.5; and (d) cooling the powder formed in step (c) in an oxygen-containing atmosphere and maintaining said powder in said oxygen-containing atmosphere at a temperature of at least 350° C. for a time sufficient to transform at least a portion of said tetragonal phase to the orthorhombic phase.

Claim 4

A process for preparing a powder comprising the orthorhombic phase having the formula MBa 2 Cu 3 O x , wherein M is selected from the group consisting of Y, Nd, Sm, Eu, Gd, Dy, Ho, Er, Tm, Yb and Lu; and x being from about 6.5 to about 7, consisting essentially of the following steps: (a) forming an essentially carbon-free precursor powder of compounds of M, Ba and Cu, said Cu in the precursor powder having a valence of 1.6 to 2, by a process comprising mixing compounds of M, Ba and Cu, the quantities of said compounds in the mixture so formed being such as to provide an atomic ratio of M:Ba:Cu of 1:2:3; (b) heating said precursor powder in the presence of an inert gas to a temperature of about 650° C. to about 800° C.; (c) maintaining said temperature above 650° C. for a time sufficient to provide a powder of the tetragonal phase having the formula MBa 2 Cu 3 O y wherein y is from about 6 to about 6.5; and (d) cooling the powder formed in step (c) in an oxygen-containing atmosphere and maintaining said powder in said oxygen-containing atmosphere at a temperature of at least 350° C. for a time sufficient to transform at least a portion of said tetragonal phase to the orthorhombic phase.

Claim 5

The process of claim 2 wherein said oxygen-containing atmosphere is free of CO 2 .

Claim 6

A process for preparing a powder comprising the orthorhombic phase having the formula MBa 2 Cu 3 O x , wherein M is selected from the group consisting of Y, Nd, Sm, Eu, Gd, Dy, Ho, Er, Tm, Yb, and Lu; and x being from about 6.5 to about 7, consisting essentially of the following steps: (a) forming an essentially carbon-free precursor powder of compounds of M, Ba and Cu, said Cu in the precursor powder of compounds of M, Ba and Cu, said Cu in the precursor powder having a valence of 1.6 to 2, by a process comprising mixing compounds of M, Ba and Cu, the quantities of said compounds in the mixture so formed being such as to provide an atomic ratio of M:Ba:Cu of 1:2:3; (b) heating said precursor powder in the presence of an inert gas to a temperature of about 650° C. to about 800° C.; (c) maintaining said temperature above 650° C. for a time sufficient to provide a powder of the tetragonal phase having the formula MBa 2 Cu 3 O y wherein y is from about 6 to about 6.5; (d) cooling the powder formed in step (c) to a temperature below 350° C. in an inert atmosphere; and (e) reheating the powder resulting from step (d) to a temperature from about 350° C. to about 600° C. in an oxygen-containing atmosphere and maintaining said powder in said oxygen-containing atmosphere at a temperature of at least 350° C. for a time sufficient to transform at least a portion of said tetragonal phase to the orthorhombic phase.

Claim 7

A process for preparing a powder comprising the orthorhombic phase having the formula MBa 2 Cu 3 O x , wherein M is selected from the group consisting of Y, Nd, Sm, Eu, Gd, Dy, Ho, Er, Tm, Yb, and Lu; and x being from about 6.5 to about 7, consisting essentially of the following steps: (a) forming an essentially carbon-free precursor powder of compounds of M, Ba and Cu, said Cu in the precursor powder of compounds of M, Ba and Cu, said Cu in the precursor powder having a valence of 1.6 to 2, by a process comprising mixing compounds of M, Ba and Cu, the quantities of said compounds in the mixture so formed being such as to provide an atomic ratio of M:Ba:Cu of 1:2:3; (b) heating said precursor powder in the presence of an inert gas to a temperature of about 650° C. to about 800° C.; (c) maintaining said temperature above 650° C. for a time sufficient to provide a powder of the tetragonal phase having the formula MBa 2 Cu 3 O y wherein y is from about 6 to about 6.5; (d) cooling the powder formed in step (c) to a temperature below 350° C. in an inert atmosphere; and (e) reheating the powder resulting from step (d) to a temperature from about 350° C. to about 600° C. in an oxygen-containing atmosphere and maintaining said powder in said oxygen-containing atmosphere at a temperature of at least 350° C. for a time sufficient to transform at least a portion of said tetragonal phase to the orthorhombic phase.

Claim 8

The process of claim 4 wherein said oxygen-containing atmosphere is free of CO 2 .

Claim 9

The process as in claim 1 wherein the valence of said Cu in said mixture formed in step (a) has a value of 1 and said mixture is heated at a temperature of about 200° C. to 400° C. in an oxygen-containing atmosphere to form said precursor powder having Cu having a valence in the range of 1.6 to 2.

Claim 10

The process of claim 6 wherein said oxygen-containing atmosphere is free of CO 2 .

Claim 11

The process as in claim 1 wherein Cu in said compound of Cu in said mixture formed in step (a) has a valence of 2.

Claim 12

The process as in claim 1 wherein M is yttrium.

Claim 13

The process as in claim 2 wherein the powder formed in step (c) is maintained at a temperature of at least 400° C. in an oxygen-containing atmosphere for a time sufficient to convert the material in the tetragonal phase to the orthorhombic phase.

Claim 14

The process of claim 10 wherein said oxygen-containing atmosphere is free of CO 2 .

Claim 15

The process as in claim 4 wherein said powder resulting from step (d) is reheated to a temperature of at least 400° C. in an oxygen-containing atmosphere for a time sufficient to convert the material in the tetragonal phase to the orthorhombic phase.

Claim 16

The process as in claim 12 wherein said oxygen-containing atmosphere is free of CO 2 .

Claim 17

The process of claim 1 wherein the inert gas is argon or nitrogen and the inert atmosphere consists essentially of argon or nitrogen.

Claim 18

The process of claim 14 wherein the inert gas is argon and the inert atmosphere consists essentially of argon.

Claim 19

The process of claim 2 wherein the inert gas is argon or nitrogen and the inert atmosphere consists essentially of argon or nitrogen.

Claim 20

The process of claim 16 wherein the inert gas is argon and the inert atmosphere consists essentially of argon.

Claim 21

The process of claim 4 wherein the inert gas is argon or nitrogen and the inert atmosphere consists essentially of argon or nitrogen.

Claim 22

The process of claim 18 wherein the inert gas is argon and the inert atmosphere consists essentially of argon.