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US5019746A Expired / Lapsed US ⏱️ 0.0 years remaining

Prefabricated wire leadframe for optoelectronic devices

Assignee: Avago Technologies International Sales Pte Ltd
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Filing: 1989-12-04
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Granted: 1991-05-28
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Expires: 2009-12-04
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Abstract

Abstract A light-emitting diode lamp comprises a cathode wire having a cup lined with a metal foil formed in its head end, an anode wire parallel to the cathode wire and having a flattened head end lined with a metal foil, a light-emitting diode seated in the cup and connected to the anode with a thin connecting wire, the entire assembly being potted in a transparent material. A leadframe for assembly of LED lamps comprises a pair of elongated strips and a plurality of wire pairs attached to the strips, each wire pair having an anode wire having a layer of metal foil welded to its head end and a cathode wire having a metal foil-lined cup in its head end. A method for preparing wires for leadframe assembly is also described.

Inventors

  • 👤 Heinz R. Merg

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-26 15:26
CPC Classifications
H; H10; H10H; H10H20/00; H10H20/80; H10H20/85; H10H20/857

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 121 words
A light-emitting diode lamp comprising: a cathode wire having a head end and a tail end, the head end having a layer of metal foil welded thereto and having a cup shaped depression for holding a light-emitting diode formed therein, an anode wire being parallel to the cathode wire and having a head end of the anode wire and a tail end, the head end being flattened and having a layer of metal foil welded thereto; a light-emitting diode seated in the cup shaped depression of the cathode wire; a connecting wire bonded to the diode and the anode wire; and a transparent potting material encasing the head ends of the anode and cathode wires, the diode, and the connecting wire.
Claim 2
Dependent Claim 121 words
A light-emitting diode lamp comprising: a cathode wire having a head end and a tail end, the head end having a layer of metal foil welded thereto and having a cup shaped depression for holding a light-emitting diode formed therein, an anode wire being parallel to the cathode wire and having a head end of the anode wire and a tail end, the head end being flattened and having a layer of metal foil welded thereto; a light-emitting diode seated in the cup shaped depression of the cathode wire; a connecting wire bonded to the diode and the anode wire; and a transparent potting material encasing the head ends of the anode and cathode wires, the diode, and the connecting wire.
Claim 3
Dependent Claim 43 words
A light-emitting diode lamp as recited in claim 1, wherein the metal foil comprises a laminated foil having one face composed of a metal suitable for welding to a wire lead and an opposite face composed of a metal suitable for wire bonding.
Claim 4
Dependent Claim 24 words
A light-emitting diode lamp as recited in claim 2, wherein the metal suitable for welding is selected from the group consisting of iron-group metals.
Claim 5
Dependent Claim 28 words
A light-emitting diode lamp as recited in claim 2, wherein the metal suitable for bonding is selected from the group consisting of gold, silver, platinum, palladium, and aluminum.
Claim 6
Dependent Claim 32 words
A light-emitting diode lamp as recited in claim 2, wherein the laminated foil comprises a nickel face welded to the wire lead and an opposite silver face bonded to the connecting wire.
Claim 7
Dependent Claim 21 words
A light-emitting diode lamp as recited in claim 1, wherein the metal foil is not less than about 12 micrometers thick.
Claim 8
Dependent Claim 29 words
A light-emitting diode lamp as recited in claim 1, wherein the metal foil is deformed with the head end of the cathode wire and lines the cup shaped depression.
Claim 9
Dependent Claim 23 words
A light-emitting diode lamp as recited in claim 1 further comprising an annular flange formed on the anode wire near its head end.
Claim 10
Dependent Claim 32 words
A light-emitting diode lamp as recited in claim 1, further comprising a kink in the cathode wire near its head end for centering the cup in shaped depression in the potting material.

References Cited (Backward Citations)

US3863075A Cited
US4013915A Cited
US4255688A Cited
US4152624A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1994-05-27 1994-11-26 1995-05-28 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1998-05-27 1998-11-26 1999-05-28 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2002-05-27 2002-11-26 2003-05-28 $7700.00 Window Closed / Lapsed

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