Claims Analysis
Total Claims: 10
Claim 1
Independent Claim
121 words
A light-emitting diode lamp comprising: a cathode wire having a head end and a tail end, the head end having a layer of metal foil welded thereto and having a cup shaped depression for holding a light-emitting diode formed therein, an anode wire being parallel to the cathode wire and having a head end of the anode wire and a tail end, the head end being flattened and having a layer of metal foil welded thereto; a light-emitting diode seated in the cup shaped depression of the cathode wire; a connecting wire bonded to the diode and the anode wire; and a transparent potting material encasing the head ends of the anode and cathode wires, the diode, and the connecting wire.
Claim 2
Dependent Claim
121 words
A light-emitting diode lamp comprising: a cathode wire having a head end and a tail end, the head end having a layer of metal foil welded thereto and having a cup shaped depression for holding a light-emitting diode formed therein, an anode wire being parallel to the cathode wire and having a head end of the anode wire and a tail end, the head end being flattened and having a layer of metal foil welded thereto; a light-emitting diode seated in the cup shaped depression of the cathode wire; a connecting wire bonded to the diode and the anode wire; and a transparent potting material encasing the head ends of the anode and cathode wires, the diode, and the connecting wire.
Claim 3
Dependent Claim
43 words
A light-emitting diode lamp as recited in claim 1, wherein the metal foil comprises a laminated foil having one face composed of a metal suitable for welding to a wire lead and an opposite face composed of a metal suitable for wire bonding.
Claim 4
Dependent Claim
24 words
A light-emitting diode lamp as recited in claim 2, wherein the metal suitable for welding is selected from the group consisting of iron-group metals.
Claim 5
Dependent Claim
28 words
A light-emitting diode lamp as recited in claim 2, wherein the metal suitable for bonding is selected from the group consisting of gold, silver, platinum, palladium, and aluminum.
Claim 6
Dependent Claim
32 words
A light-emitting diode lamp as recited in claim 2, wherein the laminated foil comprises a nickel face welded to the wire lead and an opposite silver face bonded to the connecting wire.
Claim 7
Dependent Claim
21 words
A light-emitting diode lamp as recited in claim 1, wherein the metal foil is not less than about 12 micrometers thick.
Claim 8
Dependent Claim
29 words
A light-emitting diode lamp as recited in claim 1, wherein the metal foil is deformed with the head end of the cathode wire and lines the cup shaped depression.
Claim 9
Dependent Claim
23 words
A light-emitting diode lamp as recited in claim 1 further comprising an annular flange formed on the anode wire near its head end.
Claim 10
Dependent Claim
32 words
A light-emitting diode lamp as recited in claim 1, further comprising a kink in the cathode wire near its head end for centering the cup in shaped depression in the potting material.