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US5019203A Expired / Lapsed US ⏱️ 0.0 years remaining

Double sided laminating machine

Assignee: D&K CUSTOM MACHINE DESIGN Inc AN IL CORP
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Filing: 1989-08-04
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Granted: 1991-05-28
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Expires: 2009-08-04
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Abstract

Abstract A laminating system includes a pair of heated laminating rollers (14, 110) for drawing laminating film (12, 114) from supply rolls and preheat members (30, 118) between the supply rolls and the laminating rollers. The preheat rollers are heated internally by a recirculating fluid system or by an electrical mechanism (212-220), while the laminating rollers are heated by a fluid system (70-82) or a separate electrical system. The system also includes pull rollers (18) for drawing the laminated articles from the laminating rollers and a blower system (20, 232) for cooling the articles.

Inventors

  • 👤 Karl Singer

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-02 11:24
CPC Classifications
B; B32; B32B; B32B37/00; B32B37/14; B32B37/16; B32B37/22; B32B37/223; B32B37/226; B32B37/0046; B32B37/0053; B32B37/12; B32B37/1207; B32B38/00; B32B38/0004; B32B38/0036; B32B38/004; Y; Y10; Y10T; Y10T156/00; Y10T156/17; Y10T156/1702; Y10T156/1712; Y10T156/1741

Claims Analysis

Total Claims: 12
Claim 1
Independent Claim 170 words
A method of laminating heat-activated adhesive film to opposite surfaces of an article comprising the steps of feeding a pair of continuous sheets of film having a heat-activated adhesive thereon from separate supply sources between a pair of heated laminating rollers and simultaneously feeding articles between said sheets of film to said laminating rollers, positioning a pair of freely-rotating preheat rollers between said supply sources and said laminating rollers to contact an uncoated surface of said sheets of film, producing a sinusoidal path for said sheets of film to produce extended surface engagement of substantially more than 90° between said sheets of film and both said preheat rollers and said laminating rollers, heating said preheat rollers to a temperature in the range of about 200°-220° F. to heat said sheets of film to a temperature below the activating temperature for said adhesive, and heating said laminating rollers to a temperature in the range of about 250°-260° F. to heat said sheets of film above the heat-activating temperature of said adhesive.
Claim 2
Independent Claim 170 words
A method of laminating heat-activated adhesive film to opposite surfaces of an article comprising the steps of feeding a pair of continuous sheets of film having a heat-activated adhesive thereon from separate supply sources between a pair of heated laminating rollers and simultaneously feeding articles between said sheets of film to said laminating rollers, positioning a pair of freely-rotating preheat rollers between said supply sources and said laminating rollers to contact an uncoated surface of said sheets of film, producing a sinusoidal path for said sheets of film to produce extended surface engagement of substantially more than 90° between said sheets of film and both said preheat rollers and said laminating rollers, heating said preheat rollers to a temperature in the range of about 200°-220° F. to heat said sheets of film to a temperature below the activating temperature for said adhesive, and heating said laminating rollers to a temperature in the range of about 250°-260° F. to heat said sheets of film above the heat-activating temperature of said adhesive.
Claim 3
Dependent Claim 27 words
A method as defined in claim 1, in which said laminating rollers have exposed surfaces consisting of a synthetic resin polymer having areas of chromium interspersed therein.
Claim 4
Dependent Claim 32 words
A method as defined in claim 2, in which said sheets of film are contacted with freely-rotating directing rollers between said supply sources and said preheat rollers to produce said sinusoidal path.
Claim 5
Dependent Claim 25 words
A method as defined in claim 1, wherein the step of heating said preheat rollers includes circulating a heated incompressible fluid through said preheat rollers.
Claim 6
Dependent Claim 54 words
A method as defined in claim 4, wherein the step of heating said laminating rollers includes circulating heated oil along an independent path through said laminating rollers, the source of oil for said laminating rollers originating from a separate source of oil than said preheat rollers so that a different temperature can be obtained.
Claim 7
Dependent Claim 79 words
A method as defined in claim 1, including the further step of contacting said sheets of film with said article therebetween with a pair of compressible driven pull rollers that are adjustable by fluid pressure downstream of said laminating rollers to pull the laminated film with said article therebetween through the laminating rollers, and adjusting the fluid pressure on the pull rollers to vary the effective diameter of the pull rollers and thereby the speed of said pull rollers.
Claim 8
Dependent Claim 38 words
A method as defined in claim 6, including the further step of driving one of said laminating rollers and one of said pull rollers while the other of said laminating rollers and said pull rollers are freely rotated.
Claim 9
Dependent Claim 26 words
A method as defined in claim 7, in which the others of said laminating rollers and said pull rollers are independently adjustable by varying fluid pressure.
Claim 10
Dependent Claim 222 words
A continuous laminating system for double laminating an article comprising a pair of laminating rollers in pressure-engaging contact with each other to form a nip which receives an article to be laminated; a pair of film supply rolls, each supplying a continuous web of laminating film with heat activatable adhesive thereon into said nip; a pair of preheat rollers respectively spaced from the respective supply rolls and the laminating rollers and engaging said webs of laminating film; a pair of reversing rollers respectively between said supply rolls and said preheat rollers producing extended surface contact of approximately 180° between said webs of laminating film and said preheat rollers; said laminating rollers being positioned so as to have extended surface contact of substantially more than 90° with said webs of laminating film; a first pair of pull rollers spaced from said laminating rollers with drive means for pulling said webs of laminating film from said supply rolls across said preheat rollers and through said laminating rollers; first heating means for heating said preheat rollers to a temperature below the activating temperature of said adhesive; and second heating means for heating said laminating rollers to a temperature above said activating temperature of said adhesive to thereby prevent stretching or elongation of the webs of laminating film between the preheat rollers and the laminating rollers.
Claim 11
Dependent Claim 222 words
A continuous laminating system for double laminating an article comprising a pair of laminating rollers in pressure-engaging contact with each other to form a nip which receives an article to be laminated; a pair of film supply rolls, each supplying a continuous web of laminating film with heat activatable adhesive thereon into said nip; a pair of preheat rollers respectively spaced from the respective supply rolls and the laminating rollers and engaging said webs of laminating film; a pair of reversing rollers respectively between said supply rolls and said preheat rollers producing extended surface contact of approximately 180° between said webs of laminating film and said preheat rollers; said laminating rollers being positioned so as to have extended surface contact of substantially more than 90° with said webs of laminating film; a first pair of pull rollers spaced from said laminating rollers with drive means for pulling said webs of laminating film from said supply rolls across said preheat rollers and through said laminating rollers; first heating means for heating said preheat rollers to a temperature below the activating temperature of said adhesive; and second heating means for heating said laminating rollers to a temperature above said activating temperature of said adhesive to thereby prevent stretching or elongation of the webs of laminating film between the preheat rollers and the laminating rollers.
Claim 12
Dependent Claim 47 words
A continuous laminating system as defined in claim 9, and further including a second pair of pull rollers downstream of said first pair of pull rollers with means for varying the speed of said first and second pairs of pull rollers with respect to said laminating rollers.

References Cited (Backward Citations)

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GB1219431A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1994-05-27 1994-11-26 1995-05-28 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1998-05-27 1998-11-26 1999-05-28 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2002-05-27 2002-11-26 2003-05-28 $7700.00 Window Closed / Lapsed

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