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US5013584A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of reducing the permeability of plastic optical articles

Assignee: Raytheon Co
•
Filing: 1989-03-15
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Granted: 1991-05-07
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Expires: 2009-03-15
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Abstract

Abstract A method for treating permeable plastics and other porous materials to provide solid barriers within the materials that reduce permeability. One method involves migrating a first gas reactant into the material and migrating a second reactant into the material wherein the first and second reactants react at a reaction interface to form a solid reaction product which provides reduced gas permeability for the material. Embodiments are disclosed in which gaseous reactants are migrated from opposite sides of the material to form an internal gas impermeable barrier. Embodiments are also disclosed where the reactants are sequentially migrated into the material to produce gas impermeable barriers. Swelling of the materials prior to treatment with reactants is also disclosed in order to maximize permeation and reactant migration.

Inventors

  • 👤 John E. Wreede
  • 👤 Edward T. Knobbe

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 02:47
CPC Classifications
C; C08; C08K; C08K3/00; C08K3/34; C08K3/36; C08J; C08J7/00; C08J7/04; C08J7/048; C08J7/06; C08J2483/00; C08J2483/04

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 138 words
A method for reducing the permeability of a plastic optical article made from gas permeable material, said method comprising the steps of: migrating a first reactant into said material, wherein said first reactant is selected from the group consisting of silane, chlorosilane, and fluorosilane; and migrating a second reactant into said material, wherein said second reactant comprises a gas selected from the group consisting of oxygen and water vapor, wherein said first and second reactants are migrated to react at a reaction interface to form solid reaction product particles consisting essentially of silicon dioxide which form a barrier layer that reduces the permeability through said plastic material, said silicon dioxide particles being small compared to the wavelength of light so that said barrier layer has little or not effect on the optical properties of said plastic optical article.
Claim 2
Independent Claim 138 words
A method for reducing the permeability of a plastic optical article made from gas permeable material, said method comprising the steps of: migrating a first reactant into said material, wherein said first reactant is selected from the group consisting of silane, chlorosilane, and fluorosilane; and migrating a second reactant into said material, wherein said second reactant comprises a gas selected from the group consisting of oxygen and water vapor, wherein said first and second reactants are migrated to react at a reaction interface to form solid reaction product particles consisting essentially of silicon dioxide which form a barrier layer that reduces the permeability through said plastic material, said silicon dioxide particles being small compared to the wavelength of light so that said barrier layer has little or not effect on the optical properties of said plastic optical article.
Claim 3
Dependent Claim 31 words
A method according to claim 1 wherein said material is selected from the group consisting of gas permeable plastics comprising silicone rubbers, polycarbonate, polypropylene, polystyrene, acrylic, polyethylene, polyesters, and cellulose acetate.
Claim 4
Dependent Claim 23 words
A method according to claim 1 wherein said plastic material is polycarbonate, said first reactant is silane and said second reactant is oxygen.
Claim 5
Dependent Claim 48 words
A method according to claim 1 wherein said optical article includes first and second surfaces on opposite sides of said article and wherein said first reactant is migrated into said article at said first surface and said second reactant is migrated into said article at said second surface.
Claim 6
Dependent Claim 21 words
A method according to claim 4 wherein said first reactant is selected from the group consisting of silane, chlorosilane and fluorosilane.
Claim 7
Dependent Claim 23 words
A method according to claim 4 wherein said second reactant comprises a gas selected from the group consisting of oxygen and water vapor.
Claim 8
Dependent Claim 32 words
A method according to claim 4 wherein said plastic material is selected from the group consisting of gas permeable plastics comprising silicone rubber, polycarbonate, polypropylene, polystyrene, acrylic, polyethylene, polyesters, and cellulose acetate.
Claim 9
Dependent Claim 23 words
A method according to claim 4 wherein said plastic material is polycarbonate, said first reactant is silane and the second reactant is oxygen.
Claim 10
Dependent Claim 43 words
A method according to claim 1 wherein said plastic material is treated with a non-reactive swelling agent prior to treatment with said first or second reactants to thereby increase the rate of migration of said first or second reactants into said plastic material.
Claim 11
Dependent Claim 49 words
A method according to claim 4 wherein said plastic material is treated with a non-reactive swelling agent prior to treatment with said first or second reactants to form a swollen plastic material wherein the rate of migration of said first or second reactants into said plastic material is increased.
Claim 12
Dependent Claim 27 words
A method according to claim 1 wherein said first reactant is migrated into said material and then said second reactant is subsequently migrated into said plastic material.
Claim 13
Dependent Claim 53 words
A method according to claim 11 wherein said plastic material is treated with a non-reactive swelling agent prior to migration of said first or second reactants into said plastic structure to form a swollen plastic material wherein the rate of migration of said first or second reactants into said plastic material is increased.
Claim 14
Dependent Claim 20 words
A method according to claim 11 wherein said plastic material is treated with a swelling agent comprising said first reactant.
Claim 15
Dependent Claim 32 words
A method according to claim 11 wherein said plastic material is selected from the group consisting of gas permeable plastics comprising silicone rubber, polycarbonate, polypropylene, polystyrene, acrylic, polyethylene, polyesters, and cellulose acetate.

References Cited (Backward Citations)

DE2052397A1 Cited
US3957559A Cited
JPS4941469A Cited
US4374163A Cited
JPS5879028A Cited
US4501777A Cited
US4552786A Cited
US4609562A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1994-05-06 1994-11-05 1995-05-07 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1998-05-06 1998-11-05 1999-05-07 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2002-05-06 2002-11-05 2003-05-07 $7700.00 Window Closed / Lapsed

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