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US5007689A Expired / Lapsed US ⏱️ 0.0 years remaining

Infra-red transmitting optical components and optical coatings therefor

Assignee: UK Secretary of State for Defence
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Filing: 1989-08-30
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Granted: 1991-04-16
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Expires: 2009-08-30
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Abstract

Abstract Infrared transmitting optical components having a wide variety of substrates (e.g. ZnS, ZnSe, Ge, Si, SiO2) are disclosed all with an optical coating of boron phosphide (BP). The boron phosphide may be a single layer coating or one layer of a multilayer coating in which case it is preferably the penultimate layer. Coated components are provided which are very low in absorption, which are operable at high temperatures with minimal transmission loss, and which are transmitting in two IR wavebands. The boron phosphide layer is deposited by plasma-assisted chemical vapor deposition at a temperature in the range 300 DEG -500 DEG C. preferably using feedstock gases which are hydrogen-fee. Boron phosphide coatings of up to 40 mu m in thickness have been achieved.

Inventors

  • 👤 Christopher J. Kelly
  • 👤 Keith L. Lewis

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 04:35
CPC Classifications
C; C23; C23C; C23C16/00; C23C16/22; C23C16/30; H; H10; H10F; H10F77/00; H10F77/30

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 41 words
An infra-red transmitting optical component having an anti-reflecting coating thereon of boron phosphide, the coating having been deposited on the component by plasma-assisted chemical vapor deposition at a temperature of less than about 500° C. and having a disordered non-crystalline structure.
Claim 2
Dependent Claim 41 words
An infra-red transmitting optical component having an anti-reflecting coating thereon of boron phosphide, the coating having been deposited on the component by plasma-assisted chemical vapor deposition at a temperature of less than about 500° C. and having a disordered non-crystalline structure.
Claim 3
Dependent Claim 23 words
A component as claimed in claim 1, wherein the coating is the result of deposition at a temperature in the range 300-500° C.
Claim 4
Dependent Claim 73 words
A component as claimed in claim 1, wherein the component comprises a substrate of zinc sulphide (ZnS) and the boron phosphide coating is 2 microns in thickness on the face of the substrate, the component having a refractive index value of 3.1, an average absorption co-efficient value of 20 in 3 to 5 micron waveband and 80 in the 8 to 11.5 micron waveband and respective average absorption values of 0.3 and 0.8.
Claim 5
Dependent Claim 35 words
A component as claimed in claim 1, wherein the component comprises a substrate of silicon (Si) and the boron phosphide coating is free of deep absorption bands in the 2.5 to 50 micron length range.
Claim 6
Dependent Claim 57 words
A component as claimed in claim 1, wherein the component comprises a substrate of quartz (SiO 2 ) and the boron phosphide coating is 4 microns in thickness, the component having a transmission characteristic for the 0.5 to 2.5 micron waveband which rises from zero at about 0.5 micron to about 90% at and above 1.06 micron.
Claim 7
Dependent Claim 41 words
A component as claimed in claim 1, wherein the component comprises a zinc selenide (ZnSe) substrate having a transmission loss at temperatures up to 500° C. for the 8 to 11.5 micron waveband of about 0.4% per micron of coating thickness.
Claim 8
Dependent Claim 19 words
A component as claimed in claim 1, wherein the plasma-assisted chemical vapor deposition utilizes feedstock gases which are hydrogen-free.
Claim 9
Dependent Claim 23 words
A component as claimed in claim 1, wherein the boron phosphide coating comprises one layer of a multilayer coating on the component substrate.
Claim 10
Dependent Claim 26 words
A component as claimed in claim 8, wherein the multilayer coating comprises a final layer of diamond-like carbon (DLC) and the penultimate layer is boron phosphide.
Claim 11
Dependent Claim 52 words
A component as claimed in claim 9, wherein the multilayer coating is as set forth in the Table, the material thicknesses being measured in fractions of a quarter wave at 10 microns: TABLE ______________________________________ Material Thickness Index ______________________________________ Substrate ZnS 2.2 First layer BP 0.3833 3.1 Second layer DLC 1.1365 2.0 ______________________________________
Claim 12
Dependent Claim 61 words
A component as claimed in claim 9, wherein the multilayer coating is as set forth in the Table, the material thicknesses being measured in fractions of a quarter wave at 10 microns: TABLE ______________________________________ Material Thickness Index ______________________________________ Substrate ZnS First layer BP 0.7343 3.1 Second layer Ge 1.1825 4.1 Third layer BP 0.2670 3.1 Fourth layer DLC 0.7801 2.0 ______________________________________
Claim 13
Dependent Claim 27 words
A component as claimed in claim 1, wherein the boron phosphide coating comprises surface etching to the `Moth-eye effect` to provide characteristics similar to a multilayer coating.
Claim 14
Dependent Claim 22 words
A component as claimed in claim 1 having a boron phosphide coating with a thickness in the range up to 40 microns.

References Cited (Backward Citations)

US4194108A Cited
US4449780A Cited
US4586785A Cited
US4536442A Cited
US4697202A Cited
US4701663A Cited
US4737429A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1994-04-15 1994-10-15 1995-04-16 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1998-04-15 1998-10-15 1999-04-16 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2002-04-15 2002-10-15 2003-04-16 $7700.00 Window Closed / Lapsed

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