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CBN abrasive-grains, method for producing the same, and grinding wheel

Assignee: Resonac Holdings Corp
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Filing: 1989-07-21
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Granted: 1991-03-19
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Expires: 2009-07-21
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Abstract

Abstract CBN abrasive grains contain 0.01% by weight or more of Si and, the majority of the surfaces of its grains consist of {111} planes. In the method for producing CBN abrasive grains, a C source, an Si source, and at least one member selected from the group consisting of alkali hydride, alkali-earth hydride, and a synthetizing catalyst of CBN which may be the alkali hydride and alkali-earth hydride, are mixed together with HBN and are subjected to the treatment.

Inventors

  • 👤 Hirohiko Ohtsubo
  • 👤 Masakazu Maki
  • 👤 Eiichi Iizuka

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 20:39
CPC Classifications
C; C01; C01B; C01B21/00; C01B21/06; C01B21/064; C04; C04B; C04B35/00; C04B35/515; C04B35/58; C04B35/583; C04B35/5831; B; B01; B01J; B01J3/00; B01J3/06; C09; C09K; C09K3/00; C09K3/14; C09K3/1436

Claims Analysis

Total Claims: 35
Claim 1
Independent Claim 84 words
A method for producing CBN particles comprising treating HBN under a high temperature and high pressure condition, wherein the method comprises mixing a C source, an Si source, and at least one member selected from the group consisting of an alkali metal hydride and an alkaline-earth metal hydride, as well as a synthesizing catalyst of CBN which may be the alkali metal hydride or the alkaline-earth metal hydride, together with said HBN and subjecting said mixture to the high temperature and high pressure treatment.
Claim 2
Independent Claim 84 words
A method for producing CBN particles comprising treating HBN under a high temperature and high pressure condition, wherein the method comprises mixing a C source, an Si source, and at least one member selected from the group consisting of an alkali metal hydride and an alkaline-earth metal hydride, as well as a synthesizing catalyst of CBN which may be the alkali metal hydride or the alkaline-earth metal hydride, together with said HBN and subjecting said mixture to the high temperature and high pressure treatment.
Claim 3
Independent Claim 68 words
A method for producing CBN particles comprising treating HBN under a high temperature and high pressure condition, wherein the method comprises mixing a C source, an Si source, an alkali metal hydride or alkaline-earth metal hydride, and a synthesizing catalyst of CBN other than said alkali metal hydride or alkaline-earth metal hydride, together with said HBN and subjecting said mixture to the high temperature and high pressure treatment.
Claim 4
Independent Claim 68 words
A method for producing CBN particles comprising treating HBN under a high temperature and high pressure condition, wherein the method comprises mixing a C source, an Si source, an alkali metal hydride or alkaline-earth metal hydride, and a synthesizing catalyst of CBN other than said alkali metal hydride or alkaline-earth metal hydride, together with said HBN and subjecting said mixture to the high temperature and high pressure treatment.
Claim 5
Independent Claim 77 words
A method for producing CBN particles comprising treating HBN under a high temperature and high pressure condition, wherein the method comprises mixing a C source, an Si source, and one member selected from the group consisting of an alkali metal hydride, an alkaline-earth metal hydride, and a synthesizing catalyst of CBN other than said alkali metal hydride and said alkaline-earth metal hydride, with said HBN and subjecting said mixture to the high temperature and high pressure treatment.
Claim 6
Independent Claim 77 words
A method for producing CBN particles comprising treating HBN under a high temperature and high pressure condition, wherein the method comprises mixing a C source, an Si source, and one member selected from the group consisting of an alkali metal hydride, an alkaline-earth metal hydride, and a synthesizing catalyst of CBN other than said alkali metal hydride and said alkaline-earth metal hydride, with said HBN and subjecting said mixture to the high temperature and high pressure treatment.
Claim 7
Independent Claim 70 words
A method for producing CBN particles, comprising treating HBN under a high temperature and high pressure condition, wherein the method comprises mixing a C source, an Si source, one or both of a member selected from the group consisting of an alkali metal hydride and an alkaline-earth metal hydride, and a synthesizing catalyst of CBN with said HBN and subjecting said mixture to the high pressure and high temperature treatment.
Claim 8
Independent Claim 70 words
A method for producing CBN particles, comprising treating HBN under a high temperature and high pressure condition, wherein the method comprises mixing a C source, an Si source, one or both of a member selected from the group consisting of an alkali metal hydride and an alkaline-earth metal hydride, and a synthesizing catalyst of CBN with said HBN and subjecting said mixture to the high pressure and high temperature treatment.
Claim 9
Independent Claim 54 words
A method for producing CBN particles comprising treating HBN under a high temperature and high pressure condition, wherein the method comprises mixing an Si source, an alkali metal hydride or alkaline-earth metal hydride, and a synthesizing catalyst of CBN with said HBN and subjecting said mixture to the high pressure and high temperature treatment.
Claim 10
Independent Claim 54 words
A method for producing CBN particles comprising treating HBN under a high temperature and high pressure condition, wherein the method comprises mixing an Si source, an alkali metal hydride or alkaline-earth metal hydride, and a synthesizing catalyst of CBN with said HBN and subjecting said mixture to the high pressure and high temperature treatment.
Claim 11
Dependent Claim 17 words
A method according to claim 1 or 2, wherein said HBN has of 95 % or more.
Claim 12
Dependent Claim 19 words
A method according to claim 3, 4 or 5, wherein said HBN has a purity of 95% or more.
Claim 13
Dependent Claim 36 words
A method according to claim 1 or 2, wherein said C source is at least one member selected from the group consisting of fatty acids, hydrocarbons, nitrogen-containing organic compounds, graphite, carbon black or B 4 C.
Claim 14
Dependent Claim 37 words
A method according to claim 4, 5 or 6, wherein said C source is at least one member selected from the group consisting of fatty acids, hydrocarbons, nitrogen-containing organic compounds, graphite, carbon black or B 4 C.
Claim 15
Dependent Claim 28 words
A method according to claim 8, wherein the amount of said carbon source used is from 0.01 to 15 % relative to the total weight of the mixture.
Claim 16
Dependent Claim 27 words
A method according to claim 9, wherein the amount of said carbon source used is from 0.01to 15 % relative to the total weight of the mixture.
Claim 17
Dependent Claim 43 words
A method according to claim 1 or 2, wherein said Si source is at least one member selected from the group consisting of B 4 Si, Si 3 N 4 , and Si which may be contained in the synthesizing catalyst of CBN.
Claim 18
Dependent Claim 44 words
A method according to claim 4, 5 or 6, wherein said Si source is at least one member selected from the group consisting of B 4 Si, Si 3 N 4 , and Si which may be contained in the synthesizing catalyst of CBN.
Claim 19
Dependent Claim 28 words
A method according to claim 12, wherein the amount of said Si source is from 10 -5 to 10 -2 mol relative to 1 mol of said HBN.
Claim 20
Dependent Claim 28 words
A method according to claim 13, wherein the amount of said Si source is from 10 -5 to 10 -2 mol relative to 1 mol of said HBN.
Claim 21
Dependent Claim 25 words
A method according to claim 1 or 2, wherein said alkali metal hydride is selected from the group consisting of lithium hydride and sodium hydride.
Claim 22
Dependent Claim 26 words
A method according to claim 3, 4 or 5, wherein said alkali metal hydride is selected from the group consisting of lithium hydride and sodium hydride.
Claim 23
Dependent Claim 27 words
A method according to claim 16, wherein the amount of said alkali metal hydride is from 0.1 to 10% relative to the total weight of the mixture.
Claim 24
Dependent Claim 26 words
A method according to claim 17, wherein the amount of said alkali hydride is from 0.1 to 10% relative to the total weight of the mixture.
Claim 25
Dependent Claim 26 words
A method according to claim 1 or 2, wherein said alkaline metal earth hydride is selected from the group consisting of calcium hydride and strontium hydride.
Claim 26
Dependent Claim 27 words
A method according to claim 3, 4 or 5, wherein said alkaline earth metal hydride is selected from the group consisting of calcium hydride and strontium hydride.
Claim 27
Dependent Claim 28 words
A method according to claim 20, wherein, the amount of said alkaline earth metal hydride is from 0.1 to 10% relative to the total weight of the mixture.
Claim 28
Dependent Claim 28 words
A method according to claim 21, wherein, the amount of said alkaline earth metal hydride is from 0.1 to 10% relative to the total weight of the mixture.
Claim 29
Dependent Claim 15 words
A method according to claim 1 or 2, wherein the mixture further contains an N-source.
Claim 30
Dependent Claim 16 words
A method according to claim 3, 4 or 5, wherein the mixture further contains an N-source.
Claim 31
Dependent Claim 23 words
A method according to claim 24, wherein said N-source is at least one member selected from the group consisting of melamine and urea.
Claim 32
Dependent Claim 21 words
A method according to claim 26, wherein the amount of said N-source is from 0.01 to 10 parts of the mixture.
Claim 33
Dependent Claim 21 words
A method according to claim 24, wherein the amount of said N-source is from 0.01 to 10 parts of the mixture.
Claim 34
Dependent Claim 21 words
A method according to claim 26, wherein the amount of said N-source is from 0.01 to 10 parts of the mixture.
Claim 35
Dependent Claim 22 words
A grinding wheel according to claim 28, wherein the CBN abrasive grains are coated with Ni and are bonded by a resin.

References Cited (Backward Citations)

US4259090A Cited
US4518659A Cited
JPS59199514A Cited
US4512946A Cited
US4515746A Cited
US4539141A Cited
JPS6117405A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1994-03-18 1994-09-17 1995-03-19 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1998-03-18 1998-09-17 1999-03-19 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2002-03-18 2002-09-17 2003-03-19 $7700.00 Window Closed / Lapsed

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