Process for removing sulfur dioxide from flue gases

Claim 2

In a process for removing sulfur dioxide from flue gases in a wet scrubber, wherein an aqueous slurry formed from calcium hydroxide and magnesium hydroxide is contacted in said wet scrubber with said flue gases, and said slurry, after said contact, contains calcium sulfite solids and dissolved magnesium sulfite, and is discharged from said wet scrubber and passed to a thickener wherein a thickened aqueous sludge containing calcium sulfite solids is separated from an overflow liquor, the improvement comprising: returning at least a portion of the overflow liquor to the wet scrubber; concentrating said thickened aqueous sludge by removal of a sulfite solution, comprising water containing dissolved magnesium sulfite, therefrom; returning a first portion of said sulfite solution to said thickener; oxidizing magnesium sulfite in a second portion of said sulfite solution to form a sulfate solution containing magnesium sulfate; adding lime to said sulfate solution following said oxidation, to precipitate calcium sulfate and form an aqueous magnesium hydroxide suspension; and separating precipitated calcium sulfate from said aqueous magnesium hydroxide suspension.

Claim 3

In the process as defined in claim 1, the improvement wherein said magnesium hydroxide is present in the aqueous slurry in an amount to provide an effective magnesium ion content of between 2500 and 9000 parts per million in the wet scrubber.

Claim 4

In the process as defined in claim 1, the improvement comprising dewatering said aqueous magnesium hydroxide suspension to form a magnesium hydroxide product.

Claim 5

In the process as defined in claim 3, the improvement wherein said lime added to said sulfate solution following said oxidation is slaked lime, and water resulting from dewatering of said aqueous magnesium hydroxide suspension is used in formation of said slaked lime.

Claim 6

In the process as defined in claim 3, the improvement comprising calcining said dewatered magnesium hydroxide product to produce magnesium oxide.

Claim 7

In the process as defined in claim 1, the improvement wherein a portion of the precipitated calcium sulfate separated from said aqueous magnesium hydroxide suspension is returned to said sulfate solution following oxidation to provide seed crystals for precipitation of further said calcium sulfate.

Claim 8

In the process as defined in claim 1, the improvement wherein all of said overflow liquor is returned to the wet scrubber, and said thickened aqueous sludge is filtered to provide calcium sulfite solids and a filtrate comprising a sulfite solution of magnesium sulfite in water.

Claim 9

In the process as defined in claim 7, the improvement comprising washing the filtered calcium sulfite solids with water and combining said wash water with said filtrate.

Claim 10

In a process for removing sulfur dioxide from flue gases in a wet scrubber, wherein an aqueous slurry formed from calcium hydroxide and magnesium hydroxide, and which contains magnesium hydroxide in the amount to provide an effective magnesium ion content of between 2500 and 9000 parts per million in the wet scrubber, is contacted in said wet scrubber with said flue gases, and said slurry, after said contact, contains calcium sulfite solids and dissolved magnesium sulfite, and is discharged from said wet scrubber and passed to a thickener wherein a thickened aqueous sludge containing calcium sulfite solids is separated from an overflow liquor, the improvement comprising: returning the overflow liquor to the wet scrubber; concentrating said thickened aqueous sludge by removal of a sulfite solution comprising water containing dissolved magnesium sulfite therefrom; returning a first portion of said removed sulfite solution to said thickener; oxidizing magnesium sulfite in a second portion of said removed sulfite solution to form a sulfate solution containing magnesium sulfate; adding slaked lime to said sulfate solution, following said oxidation, to precipitate calcium sulfate from and form an aqueous magnesium hydroxide suspension; separating said precipitated calcium sulfate from said aqueous magnesium hydroxide suspension and returning a portion of the separated calcium sulfate to said sulfate solution following oxidation to provide seed crystals for precipitation of further calcium sulfate; and dewatering said aqueous magnesium hydroxide suspension to form a magnesium hydroxide product.

Claim 11

In a process for removing sulfur dioxide from flue gases in a wet scrubber, wherein an aqueous slurry formed from calcium hydroxide and magnesium hydroxide, and which contains magnesium hydroxide in the amount to provide an effective magnesium ion content of between 2500 and 9000 parts per million in the wet scrubber, is contacted in said wet scrubber with said flue gases, and said slurry, after said contact, contains calcium sulfite solids and dissolved magnesium sulfite, and is discharged from said wet scrubber and passed to a thickener wherein a thickened aqueous sludge containing calcium sulfite solids is separated from an overflow liquor, the improvement comprising: returning the overflow liquor to the wet scrubber; concentrating said thickened aqueous sludge by removal of a sulfite solution comprising water containing dissolved magnesium sulfite therefrom; returning a first portion of said removed sulfite solution to said thickener; oxidizing magnesium sulfite in a second portion of said removed sulfite solution to form a sulfate solution containing magnesium sulfate; adding slaked lime to said sulfate solution, following said oxidation, to precipitate calcium sulfate from and form an aqueous magnesium hydroxide suspension; separating said precipitated calcium sulfate from said aqueous magnesium hydroxide suspension and returning a portion of the separated calcium sulfate to said sulfate solution following oxidation to provide seed crystals for precipitation of further calcium sulfate; and dewatering said aqueous magnesium hydroxide suspension to form a magnesium hydroxide product.

Claim 12

In the process as defined in claim 9, the improvement comprising concentrating said thickened aqueous slurry by filtering to form a filter cake of calcium sulfite solids, and a filtrate comprising water containing dissolved magnesium sulfite in solution, and washing said filter cake with water, which wash water is combined with said filtrate.

Claim 13

In the process as defined in claim 9, the improvement comprising adding water from the dewatering of said magnesium hydroxide suspension to lime to form said slaked lime.