Claims Analysis
Total Claims: 35
Claim 1
Independent Claim
254 words
An apparatus for forming a substantially continuous filament of a thermoplastic work material and imparting a swirling motion thereto, comprising: a body member which has a work material supply passage and a gas supply passage formed therein, said gas supply passage substantially aligned with and generally radially spaced from a longitudinal central axis of said body member, and said gas supply passage having substantially no inclination along a radial direction toward said central axis of said body member; an outlet nozzle section which is connected to said body member and has a substantially conically tapered shape, said nozzle section having a nozzle extrusion passage formed therein in communication with said work material supply passage; and a housing member which operably connects to said body member to delimit a substantially annular gas transfer zone in fluid communication with said gas supply passage and to delimit a substantially annular gas outlet passage around said nozzle section and in fluid communication with said gas transfer zone, said housing member including an exit section having inner wall surfaces which substantially parallel the substantially conically tapered shape of said nozzle section, and which are in a selected spaced relation from said nozzle section to define said gas outlet passage, said gas supply passage, said housing exit section and said nozzle section configured to provide for a selected gas flow which imparts said filament swirling motion substantially without disintegrating said filament, said apparatus thereby constructed to deposit a substantially continuous, swirled filament of said work material onto a selected substrate.
Claim 2
Independent Claim
254 words
An apparatus for forming a substantially continuous filament of a thermoplastic work material and imparting a swirling motion thereto, comprising: a body member which has a work material supply passage and a gas supply passage formed therein, said gas supply passage substantially aligned with and generally radially spaced from a longitudinal central axis of said body member, and said gas supply passage having substantially no inclination along a radial direction toward said central axis of said body member; an outlet nozzle section which is connected to said body member and has a substantially conically tapered shape, said nozzle section having a nozzle extrusion passage formed therein in communication with said work material supply passage; and a housing member which operably connects to said body member to delimit a substantially annular gas transfer zone in fluid communication with said gas supply passage and to delimit a substantially annular gas outlet passage around said nozzle section and in fluid communication with said gas transfer zone, said housing member including an exit section having inner wall surfaces which substantially parallel the substantially conically tapered shape of said nozzle section, and which are in a selected spaced relation from said nozzle section to define said gas outlet passage, said gas supply passage, said housing exit section and said nozzle section configured to provide for a selected gas flow which imparts said filament swirling motion substantially without disintegrating said filament, said apparatus thereby constructed to deposit a substantially continuous, swirled filament of said work material onto a selected substrate.
Claim 3
Dependent Claim
33 words
An apparatus as recited in claim 1, wherein said nozzle section and said housing member are configured to provide an arrangement wherein said gas outlet passage is asymmetrically disposed around said nozzle section.
Claim 4
Dependent Claim
22 words
An apparatus as recited in claim 1, wherein said nozzle extrusion passage has a diameter within the range of about 0.046-0.056 cm.
Claim 5
Dependent Claim
21 words
An apparatus as recited in claim 1, wherein said nozzle extrusion passage has a length-to-diameter ratio of at least about 8:1.
Claim 6
Dependent Claim
21 words
An apparatus as recited in claim 1, wherein said nozzle extrusion passage has a length-to-diameter ratio of at least about 10:1.
Claim 7
Dependent Claim
22 words
An apparatus as recited in claim 1, wherein said nozzle extrusion passage has a length-to-diameter ratio within a range of about 8:1-12:1.
Claim 8
Dependent Claim
25 words
An apparatus as recited in claim 1, wherein said work material supply passage is substantially aligned with a longitudinal, central axis of said body member.
Claim 9
Dependent Claim
31 words
An apparatus as recited in claim 1, wherein said work material supply passage is circumferentially inclined at a selected angle with respect to said longitudinal central axis of said body member.
Claim 10
Dependent Claim
21 words
An apparatus as recited in claim 1, wherein said gas supply passage has a length-to-diameter ratio of at least about 9:1.
Claim 11
Dependent Claim
26 words
An apparatus as recited in claim 1, wherein said gas supply passage has a length-to-diameter ratio which is within a range of about 9:1 to 12:1.
Claim 12
Dependent Claim
48 words
An apparatus as recited in claim 1, wherein said gas supply passage is circumferentially inclined with respect to said longitudinal axis of said body member with said inclination angled generally along a circumferential direction of said body member at an angle of not more than about 25 degrees.
Claim 13
Dependent Claim
22 words
An apparatus as recited in claim 1, wherein said nozzle section has a cone angle within a range of about 40-50 degrees.
Claim 14
Dependent Claim
34 words
An apparatus as recited in claim 1, wherein said inner wall surfaces of said housing member outlet passage are spaced from said nozzle section by a distance within a range of about 0.041-0.046 cm.
Claim 15
Dependent Claim
23 words
An apparatus as recited in claim 1, wherein said housing member comprises a cap member which is removably connected to said body member.
Claim 16
Dependent Claim
34 words
An apparatus as recited in claim 1, wherein said housing member includes a recess section formed in an outwardly facing surface of said housing member and surrounding said exit section of the housing member.
Claim 17
Dependent Claim
22 words
An apparatus as recited in claim 15, wherein said recess section has a radial dimension within a range of about 0.521-0.625 cm.
Claim 18
Dependent Claim
37 words
An apparatus as recited in claim 15, wherein said recess section has a generally circular side wall arranged in a substantially frusta-conical configuration with a largest diameter thereof positioned at an outward surface of the housing member.
Claim 19
Dependent Claim
24 words
An apparatus as recited in claim 15, wherein said nozzle section protrudes into said relief section by a selected distance of about 0.013-0.015 cm.
Claim 20
Dependent Claim
37 words
An apparatus as recited in claim 1, further comprising gas delivering means for providing gas into said gas supply passage of said body member at a pressure of not more than about 32 psi (about 221 kPa).
Claim 21
Dependent Claim
29 words
An apparatus as recited in claim 1, wherein said gas delivering means is constructed to provide gas at a pressure within a range of about 12-32 psi (82.7-221 kPa).
Claim 22
Dependent Claim
33 words
An apparatus as recited in claim 1, further comprising work material delivering means for providing work material to said body member at a pressure of not more than about 1000 psi (6894 kPa).
Claim 23
Dependent Claim
33 words
An apparatus as recited in claim 1, wherein said work material delivering means is constructed to provide said work material at a pressure within a range of about 250-750 psi (about 1724-5170 kPa).
Claim 24
Dependent Claim
50 words
An apparatus as recited in claim 1, wherein said gas supply passage communicates with said gas transfer zone through an opening, and said gas supply passage is radially spaced from said annular gas outlet passage by a spacing distance corresponding to approximately 0.5-0.9 times an effective diameter of said opening.
Claim 25
Dependent Claim
50 words
An apparatus as recited in claim 1, wherein said gas supply passage communicates with said gas transfer zone through an opening, and said gas supply passage is radially spaced from said annular gas outlet passage by a spacing distance corresponding to approximately 0.7-0.8 times an effective diameter of said opening.
Claim 26
Dependent Claim
82 words
An apparatus as recited in claim 1, further comprising: a valving chamber formed in said work material supply passage, said chamber having a bottom wall section and an open end portion; a valving member located within said valving chamber; a valve seating member connected to said body member at said open end portion of said valving chamber; and forcing means for resiliently urging said valving member against said valve seating member to selectively block a flow of material into said valving chamber.
Claim 27
Dependent Claim
39 words
An apparatus as recited in claim 25, wherein said forcing means provides a closure force which allows displacement of said valving member from said valve seating member when work material is applied under a pressure of about 100 psi.
Claim 28
Dependent Claim
24 words
An apparatus as recited in claim 25, wherein said forcing means comprises a spring which engages said bottom wall section and said valving member.
Claim 29
Dependent Claim
21 words
An apparatus as recited in claim 27, wherein said spring provides a closure force within a range of about 0.25-1.0 pounds.
Claim 30
Dependent Claim
50 words
An apparatus as recited in claim 11, wherein said gas supply passage communicates with said gas transfer zone through an opening, and said gas supply passage is radially spaced from said annular gas outlet passage by a spacing distance corresponding to approximately 0.5-0.9 times an effective diameter of said opening.
Claim 31
Dependent Claim
50 words
An apparatus as recited in claim 11, wherein said gas supply passage communicates with said gas transfer zone through an opening, and said gas supply passage is radially spaced from said annular gas outlet passage by a spacing distance corresponding to approximately 0.7-0.8 times an effective diameter of said opening.
Claim 32
Dependent Claim
82 words
An apparatus as recited in claim 11, further comprising: a valving chamber formed in said work material supply passage, said chamber having a bottom wall section and an open end portion; a valving member located within said valving chamber; a valve seating member connected to said body member at said open end portion of said valving chamber; and forcing means for resiliently urging said valving member against said valve seating member to selectively block a flow of material into said valving chamber.
Claim 33
Dependent Claim
39 words
An apparatus as recited in claim 31, wherein said forcing means provides a closure force which allows displacement of said valving member from said valve seating member when work material is applied under a pressure of about 100 psi.
Claim 34
Dependent Claim
24 words
An apparatus as recited in claim 31, wherein said forcing means comprises a spring which engages said bottom wall section and said valving member.
Claim 35
Dependent Claim
21 words
An apparatus as recited in claim 33, wherein said spring provides a closure force within a range of about 0.25-1.0 pounds.