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US4989050A Expired / Lapsed US ⏱️ 0.0 years remaining

Self aligned, substrate emitting LED

Assignee: Motorola Solutions Inc
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Filing: 1989-08-28
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Granted: 1991-01-29
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Expires: 2009-08-28
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Abstract

Abstract A light emitting diode is provided comprising a substrate which is transparent to the emitted light upon which a plurality of semiconductor layers, including a quantum well active layer, are formed. The materials are chosen not only for their optical characteristics but also so that many of the layers act as etch stops for layers which are formed on top of them. In addition to operational semiconductor layes which form the light emitting diode, two sacrificial semiconductor layers are formed on the substrate which serve as masks during processing and are removed prior to device metallization. An initial pattern is formed in the uppermost semiconductor layer and is transferred down through lower layers using the etch stop layers and selective etches so that further photolithography steps are unnecessary. Electrodes are formed on one side of the device by conventional metal deposition techniques and are self aligned to the LED junction.

Inventors

  • 👤 Craig A. Gaw
  • 👤 Curtis D. Moyer

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 16:02
CPC Classifications
H; H10; H10H; H10H20/00; H10H20/80; H10H20/83; H10H20/831; H10H20/01; H10H20/011; H10H20/013; H10H20/81; H10H20/811; H10H20/822; H10H20/824

Claims Analysis

Total Claims: 19
Claim 1
Independent Claim 160 words
A light emitting semiconductor device comprising: a substrate having a first and a second surface wherein the substrate is substantially transparent to the emitted light and the first surface is compatible with epitaxial growth of a direct band gap semiconductor; a p-type AlGaAs layer covering the first surface of the substrate; a p-type InGaAs layer covering the p-type AlGaAs layer; a first n-type AlGaAs layer covering the p-type InGaAs layer; a second n-type AlGaAs layer covering a portion of the first n-type AlGaAs layer; an n-type GaAs layer covering the second n-type AlGaAs layer and having an overhanging portion which extends beyond the second n-type AlGaAs layer; an n-type InGaAs layer covering the n-type GaAs layer; and a p-type diffused region extending from a portion of an exposed surface of the first n-type AlGaAs layer, through the p-type InGaAs layer and into the P-type AlGaAs layer having a lateral boundary which is beneath the overhanging portion of the GaAs layer.
Claim 2
Dependent Claim 160 words
A light emitting semiconductor device comprising: a substrate having a first and a second surface wherein the substrate is substantially transparent to the emitted light and the first surface is compatible with epitaxial growth of a direct band gap semiconductor; a p-type AlGaAs layer covering the first surface of the substrate; a p-type InGaAs layer covering the p-type AlGaAs layer; a first n-type AlGaAs layer covering the p-type InGaAs layer; a second n-type AlGaAs layer covering a portion of the first n-type AlGaAs layer; an n-type GaAs layer covering the second n-type AlGaAs layer and having an overhanging portion which extends beyond the second n-type AlGaAs layer; an n-type InGaAs layer covering the n-type GaAs layer; and a p-type diffused region extending from a portion of an exposed surface of the first n-type AlGaAs layer, through the p-type InGaAs layer and into the P-type AlGaAs layer having a lateral boundary which is beneath the overhanging portion of the GaAs layer.
Claim 3
Dependent Claim 25 words
The light emitting semiconductor device of claim 1 wherein the substrate comprises N-type GaAs having a doping concentration less than 2×10 18 atoms/cm 3 .
Claim 4
Dependent Claim 32 words
The light emitting semiconductor device of claim 1 wherein the p-type AlGaAs layer comprises Al 0 .2 Ga 0 .8 As having a thickness in the range of 2 to 4 microns.
Claim 5
Dependent Claim 20 words
The light emitting semiconductor device of claim 1 wherein light is emitted principally from the second surface of the substrate.
Claim 6
Dependent Claim 32 words
The light emitting semiconductor device of claim 1 further comprising a first electrode formed in contact with the p-type diffused region and a second electrode in contact with the n-type InGaAs layer.
Claim 7
Dependent Claim 14 words
The light emitting semiconductor device of claim 1 wherein the p-type dopant comprises zinc.
Claim 8
Dependent Claim 20 words
The light emitting semiconductor device of claim 1 wherein the emitted light is non-coherent, and is emitted in several directions.
Claim 9
Dependent Claim 19 words
The light emitting semiconductor device of claim 1 wherein a peak wavelength of emitted light is substantially 940 nanometers.
Claim 10
Dependent Claim 90 words
A semiconductor wafer used to make a light emitting diode comprising: a substrate having first and second surfaces wherein the substrate is transparent to the emitted light and the first surface is compatible with epitaxial growth of a direct bandgap semiconductor; and a p-type AlGaAs layer, a p-type InGaAs layer, a first n-type AlGaAs layer which serves as an electron injection layer, a second n-type AlGaAs layer, an n-type GaAs layer, an n-type InGaAs layer, an AlGaAs etch stop layer, and a GaAs sacrificial layer sequentially formed on the substrate.
Claim 11
Dependent Claim 90 words
A semiconductor wafer used to make a light emitting diode comprising: a substrate having first and second surfaces wherein the substrate is transparent to the emitted light and the first surface is compatible with epitaxial growth of a direct bandgap semiconductor; and a p-type AlGaAs layer, a p-type InGaAs layer, a first n-type AlGaAs layer which serves as an electron injection layer, a second n-type AlGaAs layer, an n-type GaAs layer, an n-type InGaAs layer, an AlGaAs etch stop layer, and a GaAs sacrificial layer sequentially formed on the substrate.
Claim 12
Dependent Claim 142 words
A light emitting semiconductor device comprising: a GaAs substrate having first and second surfaces; a p-type cladding layer formed on the first surface of the GaAs substrate; a p-type active layer formed on the cladding layer comprising a direct bandgap semiconductor wherein the active layer emits light when electrons are injected into it; an n-type electron injection layer formed on the active layer and having a wider bandgap than the active layer and the cladding layer; an n-type pedestal formed on a portion of the n-type electron injection layer; a p-type diffused region surrounding the pedestal and spaced from the pedestal extending vertically into the cladding layer; an n-type GaAs layer covering the pedestal; an n-type contact layer formed on the n-type GaAs layer; a first electrode coupled to the contact layer; and a second electrode coupled to the p-type diffused region.
Claim 13
Dependent Claim 142 words
A light emitting semiconductor device comprising: a GaAs substrate having first and second surfaces; a p-type cladding layer formed on the first surface of the GaAs substrate; a p-type active layer formed on the cladding layer comprising a direct bandgap semiconductor wherein the active layer emits light when electrons are injected into it; an n-type electron injection layer formed on the active layer and having a wider bandgap than the active layer and the cladding layer; an n-type pedestal formed on a portion of the n-type electron injection layer; a p-type diffused region surrounding the pedestal and spaced from the pedestal extending vertically into the cladding layer; an n-type GaAs layer covering the pedestal; an n-type contact layer formed on the n-type GaAs layer; a first electrode coupled to the contact layer; and a second electrode coupled to the p-type diffused region.
Claim 14
Dependent Claim 18 words
The light emitting semiconductor device of claim 10 wherein the GaAs substrate is transparent to the emitted light.
Claim 15
Dependent Claim 24 words
The light emitting semiconductor device of claim 11 wherein a peak intensity of the emitted light occurs at a wavelength greater than 870 nanometers.
Claim 16
Dependent Claim 26 words
The light emitting semiconductor device of claim 10 wherein the active layer is approximately 0.01 micrometers thick and comprises In 0 .12 Ga 0 .88 As.
Claim 17
Dependent Claim 165 words
A light emitting diode comprising: a first semiconductor layer comprising AlGaAs of a first conductivity type which serves as a confinement layer; a second semiconductor layer of the first conductivity type covering the first semiconductor layer which serves as an active layer, wherein the second semiconductor layer has a narrower bandgap than the first semiconductor layer and comprises a material with a direct bandgap; a third semiconductor layer comprising AlGaAs of a second conductivity type covering the second semiconductor layer which serves as an electron injection layer; a pedestal comprising a semiconductor of the second conductivity type formed on a portion of the electron injection layer; a fourth semiconductor layer of the second conductivity type covering the pedestal and having an exposed heavily doped surface; a diffused region formed in another portion of the electron injection layer and extending vertically to the confinement layer; a first electrode coupled to the diffused region; and a second electrode coupled to the pedestal through the fourth semiconductor layer.
Claim 18
Dependent Claim 165 words
A light emitting diode comprising: a first semiconductor layer comprising AlGaAs of a first conductivity type which serves as a confinement layer; a second semiconductor layer of the first conductivity type covering the first semiconductor layer which serves as an active layer, wherein the second semiconductor layer has a narrower bandgap than the first semiconductor layer and comprises a material with a direct bandgap; a third semiconductor layer comprising AlGaAs of a second conductivity type covering the second semiconductor layer which serves as an electron injection layer; a pedestal comprising a semiconductor of the second conductivity type formed on a portion of the electron injection layer; a fourth semiconductor layer of the second conductivity type covering the pedestal and having an exposed heavily doped surface; a diffused region formed in another portion of the electron injection layer and extending vertically to the confinement layer; a first electrode coupled to the diffused region; and a second electrode coupled to the pedestal through the fourth semiconductor layer.
Claim 19
Dependent Claim 16 words
The light emitting diode of claim 14 wherein the second electrode extends laterally beyond the pedestal.

References Cited (Backward Citations)

US4212020A Cited
JPS5767586A Cited
JPS58170093A Cited
US4575852A Cited
US4630083A Cited
JPS59155978A Cited
JPS61232669A Cited
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JPS63155781A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1994-01-28 1994-07-30 1995-01-29 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1998-01-28 1998-07-30 1999-01-29 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2002-01-28 2002-07-30 2003-01-29 $7700.00 Window Closed / Lapsed

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