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US4987003A Expired / Lapsed US ⏱️ 0.0 years remaining

Production of aluminum matrix composite coatings on metal structures

Assignee: Rio Tinto Alcan International Ltd
•
Filing: 1988-12-22
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Granted: 1991-01-22
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Expires: 2008-12-22
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Abstract

Abstract A method is described for producing a corrosion and mechanical wear resistant coating on a metal surface to be protected. The method comprises (a) providing a rod or wire formed of a metal matrix composite comprising a metal matrix having distributed therein a finely divided solid filler material and (b) applying a coating of said metal matrix composite on said metal surface to be protected by means of a flame spraying or arc spraying process. This results in a coating of improved adhesion and low porosity.

Inventors

  • 👤 David M. Schuster
  • 👤 Harvey Fisher
  • 👤 Pierre Cinq-Mars
  • 👤 Bernard Altshuller

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 09:49
CPC Classifications
C; C23; C23C; C23C4/00; C23C4/04; C23C4/06

Claims Analysis

Total Claims: 12
Claim 1
Independent Claim 72 words
A method of producing a corrosion and mechanical wear resistant coating on a metal surface to be protected which comprises (a) providing a rod or wire formed of a metal matrix composite comprising a metal matrix having distributed therein a finely divided solid filler material and (b) applying a coating of said metal matrix composite on said metal surface to be protected by means of a flame spraying or arc spraying process.
Claim 2
Independent Claim 72 words
A method of producing a corrosion and mechanical wear resistant coating on a metal surface to be protected which comprises (a) providing a rod or wire formed of a metal matrix composite comprising a metal matrix having distributed therein a finely divided solid filler material and (b) applying a coating of said metal matrix composite on said metal surface to be protected by means of a flame spraying or arc spraying process.
Claim 3
Dependent Claim 22 words
A method according to claim 1 wherein the metal matrix composite is an aluminum matrix containing fibrous or particulate refractory filler material.
Claim 4
Dependent Claim 17 words
A method according to claim 2 wherein the matrix contains 5 to 60 volume percent of filler.
Claim 5
Dependent Claim 17 words
A method according to claim 2 wherein the matrix contains 5 to 40 volume percent of filler.
Claim 6
Dependent Claim 17 words
A method according to claim 2 wherein the matrix contains 10 to 20 volume percent of filler.
Claim 7
Dependent Claim 18 words
A method according to claim 2 wherein the metal surface is the surface of a ferrous metal structure.
Claim 8
Dependent Claim 22 words
A method according to claim 2 wherein the metal surface is the surface of a heat treatable, high strength aluminum alloy structure.
Claim 9
Dependent Claim 23 words
A method according to claim 6 wherein the filler material is selected from alumina, titanium diboride, silica, zirconia, silicon carbide and silicon nitride.
Claim 10
Dependent Claim 12 words
A method according to claim 6 wherein the filler material is alumina.
Claim 11
Dependent Claim 13 words
A method according to claim 8 wherein the aluminum matrix is unalloyed aluminum.
Claim 12
Dependent Claim 21 words
A method according to claim 8 wherein the protective coating is applied to a thickness of about 50 to 5000 microns.

References Cited (Backward Citations)

US1128175A Cited
US1654509A Cited
US3254970A Cited
US3419415A Cited
US3436248A Cited
US4019875A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1994-01-21 1994-07-23 1995-01-22 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1998-01-21 1998-07-23 1999-01-22 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2002-01-21 2002-07-23 2003-01-22 $7700.00 Window Closed / Lapsed

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