Abstract An article of manufacture, for example a conductor for an electrical wire or cable, is provided with a refractory coating preferably formed from a refractory metal or semi-metal oxide or nitride and preferably deposited on the surface of the article by a vacuum deposition process such as a sputter ion plating method. Adhesion of the refractory coating, especially at high temperatures may be improved, and migration of the substrate metal through the coating may be suppressed by varying the stoichiometry of the coating through its thickness and/or by the provision of a metallic or refractory intermediate layer. The articles are particularly suitable for use in circuit and signal integrity cables. The vacuum deposited refractory layer may constitute the sole refractory, or additional refractory layers may be deposited by other methods e.g. a sol-gel method.
A metallic conductor which comprises a bundle of metallic copper strands which are individually provided with an intermediate layer formed of a metal that acts as a barrier to diffusion of oxygen or copper or both extending around them, the bundle having an adherent electrically insulating refractory coating which extends around the circumference of the bundle but not around the individual strands and an additional metallic layer between the intermediate layer and the refractory coating which also extends around the circumference of the bundle but not around the individual strands.
Claim 2
Dependent Claim
90 words
A metallic conductor which comprises a bundle of metallic copper strands which are individually provided with an intermediate layer formed of a metal that acts as a barrier to diffusion of oxygen or copper or both extending around them, the bundle having an adherent electrically insulating refractory coating which extends around the circumference of the bundle but not around the individual strands and an additional metallic layer between the intermediate layer and the refractory coating which also extends around the circumference of the bundle but not around the individual strands.
Claim 3
Dependent Claim
19 words
A conductor as claimed in claim 1, wherein the additional layer comprises aluminum, titanium, tantalum, chromium, manganese or nickel.
Claim 4
Dependent Claim
22 words
A conductor as claimed in claim 1, wherein the additional layer comprises the same metal as is used for the intermediate layer.