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Process for obtaining a metallurgical bond between a metal material, or a composite material having a metal matrix, and a metal cast piece or a metal-alloy cast piece

Assignee: Temav SpA
•
Filing: 1989-09-18
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Granted: 1990-12-25
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Expires: 2009-09-18
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Abstract

Abstract Disclosed is a process for obtaining a metallurgical bond between a metal material, or a composite material having a metal matrix, and a metal casting, or a metal alloy casting, which comprises carrying out a surface treatment on said material by means of the deposition of a thin layer of a metal, generally different from the metals contained in the material and in the casting, which is capable of increasing the wettability between the metal of the casting and the material, as well as the heat transfer coefficient between said two partners; and a step of casting around the same material, positioned inside a mold, of the metal, or of the metal alloy the same casting is constituted by.

Inventors

  • 👤 Steve A. Gedeon
  • 👤 Renato Guerriero
  • 👤 Ilario Tangerini

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 02:28
CPC Classifications
B; B22; B22D; B22D19/00; B22D19/14; B22D19/0081

Claims Analysis

Total Claims: 19
Claim 1
Independent Claim 106 words
Process for obtaining a metallurgical bond between a metal material or a composite material having a metal matrix, and a metal casting or a metal-alloy casting, which comprises carrying out a surface treatment on said material by means of the deposition of a thin layer of a metal, generally different from the metals contained in the material and in the casting, which is capable of increasing the wettability and heat transfer coefficient between the metal of the casting and the material, and a step of casting around the same metal composite material, positioned inside a mold, using the metal or the metal alloy of the casting.
Claim 2
Dependent Claim 106 words
Process for obtaining a metallurgical bond between a metal material or a composite material having a metal matrix, and a metal casting or a metal-alloy casting, which comprises carrying out a surface treatment on said material by means of the deposition of a thin layer of a metal, generally different from the metals contained in the material and in the casting, which is capable of increasing the wettability and heat transfer coefficient between the metal of the casting and the material, and a step of casting around the same metal composite material, positioned inside a mold, using the metal or the metal alloy of the casting.
Claim 3
Dependent Claim 21 words
Process according to claim 1, wherein the material to be bonded to a casting is a metal or a metal alloy.
Claim 4
Dependent Claim 18 words
Process according to claim 1, wherein the material is an insert used in order to reinforce a casting.
Claim 5
Dependent Claim 19 words
Process according to claim 1, wherein the material is a cast piece to be coupled with another cast piece.
Claim 6
Dependent Claim 35 words
Process according to claim 1, wherein the metals of the material and of the casting are selected from the group consisting of Al, Zn, Pb, Mg, Cu, Sn, In, Ag, Au, Ti and their alloys.
Claim 7
Dependent Claim 41 words
Process according to claim 1, wherein the composite material with metal matrix is provided with a reinforcement constituted by long or short ceramic fibres selected from the group consisting of Al 2 O 3 , SiC, BN, SiO 2 or glass.
Claim 8
Dependent Claim 42 words
Process according to claim 1, wherein the composite material with metal matrix is provided with a reinforcement constituted by ceramic "whiskers" selected from the group consisting of SiC, Si 3 N 4 , B 4 C and Al 2 O 3 .
Claim 9
Dependent Claim 48 words
Process according to claim 1, wherein the composite material with metal matrix is provided with a reinforcement constituted by non-metal powders selected from the group consisting of SiC, BN, Si 3 N 4 , B 4 C, SiO 2 , Al 2 O 3 , glass or graphite.
Claim 10
Dependent Claim 34 words
Process according to claim 1, wherein the composite material with metal matrix is provided with a reinforcement constituted by metal fibres selected from among Be, W, SiC-coated W, B 4 C-coated W or steel.
Claim 11
Dependent Claim 47 words
Process according to claim 1, wherein the metal which constitutes the thin layer to be deposited on the surface of the material is selected from the group consisting of Au, Ag, Cu, Ni, Pt, Pd, Cr, W, Ir, Mo, Ta, Nb, Os, Re, Rh, Ru and Zr.
Claim 12
Dependent Claim 18 words
Process according to claim 1, wherein the deposition of a thin layer of metal takes place by sputtering.
Claim 13
Dependent Claim 19 words
Process according to claim 1, wherein the deposition of a thin layer of metal takes place by electrochemical deposition.
Claim 14
Dependent Claim 32 words
Process according to claim 1, wherein the deposition of a thin layer of metal takes place by "plasma-spraying" or laser-assisted deposition or thermal-evaporation deposition or magnetron-assisted deposition or CVD (Chemical Vapour Deposition).
Claim 15
Dependent Claim 19 words
Process according to claim 1, wherein the casting is produced by gravity casting or pressure casting, or "squeeze casting".
Claim 16
Dependent Claim 28 words
Process according to claim 1, wherein the metal material is produced by gravity casting or pressure casting or "squeeze casting" either directly or with a subsequent processing step.
Claim 17
Dependent Claim 55 words
Process according to claim 1, wherein the metal-matrix composite material is obtained by dispersing a reinforcing material throughout the matrix in the molten state, or by dispersing the reinforcing material throughout the matrix in a partially solid state, or by means of powder metallurgy, or by means of fibre metallization or layer compacting or infiltration.
Claim 18
Dependent Claim 29 words
Process according to claim 1, wherein the thin layer of metal to be deposited on the material has a thickness within the range of about 10 to 200 nm.
Claim 19
Dependent Claim 62 words
Process according to claim 1, wherein the metal-matrix composite material is obtained by dispersing a reinforcing material throughout the matrix in the molten state, or by dispersing the reinforcing material throughout the matrix in a partially solid state, or by means of powder metallurgy, or by means of fibre metallization or layer compacting or infiltration and is then submitted to mechanical machining.

References Cited (Backward Citations)

US4710235A Cited
US4855101A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1993-12-24 1994-06-25 1994-12-25 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1997-12-24 1998-06-25 1998-12-25 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2001-12-24 2002-06-25 2002-12-25 $7700.00 Window Closed / Lapsed

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