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US4980052A Expired / Lapsed US ⏱️ 0.0 years remaining

Catalytic cracking of hydrocarbons

Assignee: Mobil Oil AS
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Filing: 1989-11-03
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Granted: 1990-12-25
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Expires: 2009-11-03
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Abstract

Abstract Emission of noxious nitrogen oxides with the flue gas from the regenerator of a fluid catalytic cracking plant are reduced by incorporating into the circulating inventory of cracking catalyst separate additive particles that contain a copper-loaded zeolite. A particularly effective additive is provided by ion-exchanging ZSM-5 zeolite with cupric ion. With such preferred additive, CO emissions also are reduced, and the recovered gasoline has enhanced octane number.

Inventors

  • 👤 Gary J. Green
  • 👤 David S. Shihabi
  • 👤 Tsoung Y. Yan

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-02 17:58
CPC Classifications
C; C10; C10G; C10G11/00; C10G11/02; C10G11/04; C10G11/05; B; B01; B01J; B01J29/00; B01J29/04; B01J29/06; B01J29/064; B01J29/072; B01J37/00; B01J37/04; C10G11/14; C10G11/18

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 197 words
In a catalytic cracking process wherein said process is carried out in a unit comprising a cracking zone operating in the absence of added hydrogen, a catalytic regeneration zone, and a circulating inventory of solid acidic cracking catalyst and a carbon monoxide oxidation catalyst comprising a metal of the platinum group which cracking catalyst acquires while in the cracking zone a deposit of coke that contains chemically bound nitrogen, said coked catalyst while in the regeneration zone being converted to regenerated catalyst in the presence of the carbon monoxide oxidation catalyst with the formation of a flue gas comprising carbon dioxide and noxious nitrogen oxides, the improvement which comprises: reducing noxious nitrogen oxides in said flue gas by incorporating into said circulating catalyst inventory an amount of additive particles comprising a crystalline zeolite having a silica to alumina ratio of 20 to 100 and a pore size of at least 5 Angstroms, said zeolite containing copper metal or ions equivalent to at least one half mole of CuO for each mole of Al 2 O 3 in said zeolite, with said amount of additive particles constituting 0.1 to 30 weight percent of said circulating inventory including additive.
Claim 2
Dependent Claim 197 words
In a catalytic cracking process wherein said process is carried out in a unit comprising a cracking zone operating in the absence of added hydrogen, a catalytic regeneration zone, and a circulating inventory of solid acidic cracking catalyst and a carbon monoxide oxidation catalyst comprising a metal of the platinum group which cracking catalyst acquires while in the cracking zone a deposit of coke that contains chemically bound nitrogen, said coked catalyst while in the regeneration zone being converted to regenerated catalyst in the presence of the carbon monoxide oxidation catalyst with the formation of a flue gas comprising carbon dioxide and noxious nitrogen oxides, the improvement which comprises: reducing noxious nitrogen oxides in said flue gas by incorporating into said circulating catalyst inventory an amount of additive particles comprising a crystalline zeolite having a silica to alumina ratio of 20 to 100 and a pore size of at least 5 Angstroms, said zeolite containing copper metal or ions equivalent to at least one half mole of CuO for each mole of Al 2 O 3 in said zeolite, with said amount of additive particles constituting 0.1 to 30 weight percent of said circulating inventory including additive.
Claim 3
Dependent Claim 29 words
The improvement described in claim 1 wherein said crystalline zeolite has the crystal structure of ZSM-5, ZSM-11, ZSM-12, ZSM-22, ZSM-23, ZSM-35, ZSM-38, ZSM-48, mordenite, dealuminated Y and Zeolite Beta.
Claim 4
Dependent Claim 27 words
The improvement described in claim 2 wherein said catalytic cracking unit is a fluid catalytic cracking unit, and wherein said zeolite has the crystal structure of ZSM-5.
Claim 5
Dependent Claim 24 words
The improvement described in claim 2 wherein said amount of additive particles constitute 0.1 to 10 weight percent of said circulating inventory including additive.
Claim 6
Dependent Claim 24 words
The improvement described in claim 3 wherein said amount of additive particles constitute 0.1 to 10 weight percent of said circulating inventory including additive.
Claim 7
Dependent Claim 21 words
The improvement described in claim 2 wherein said particles contain a steam stabilizing amount of an inorganic titanium or zirconium compound.
Claim 8
Dependent Claim 22 words
The improvement described in claim 3 wherein said additive particles contain a steam stabilizing amount of an inorganic titanium or zirconium compound.
Claim 9
Dependent Claim 22 words
The improvement described in claim 4 wherein said additive particles contain a steam stabilizing amount of an inorganic titanium or zirconium compound.
Claim 10
Dependent Claim 22 words
The improvement described in claim 5 wherein said additive particles contain a steam stabilizing amount of an inorganic titanium or zirconium compound.
Claim 11
Dependent Claim 101 words
The improvement described in claim 1 wherein said crystalline zeolite containing copper metal or ions has in the dehydrated state the composition in terms of mole ratio of oxides: 0.03-2.0 CuO:0-0.9 M 2/n O:Al 2 O 3 :20-100 SiO 2 :bXO 2 wherein M is at least one cation other than a copper cation and having a valence of "n", and bXO 2 is a steam stabilizing amount of an inorganic titanium or zirconium compound or a mixture thereof, said crystalline zeolite having the crystal structure of ZSM-5, ZSM-11, ZSM-12, ZSM-22, ZSM-23, ZSM-35, ZSM-38, ZSM-48S, mordenite, dealuminated Y or Zeolite Beta.
Claim 12
Dependent Claim 20 words
The improvement described in claim 1 wherein said crystalline zeolite containing copper metal or ions is combined in a binder.
Claim 13
Dependent Claim 20 words
The improvement described in claim 10 wherein said crystalline zeolite containing copper metal or ions is combined in a binder.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1993-12-24 1994-06-25 1994-12-25 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1997-12-24 1998-06-25 1998-12-25 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2001-12-24 2002-06-25 2002-12-25 $7700.00 Window Closed / Lapsed

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