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US4978423A Expired / Lapsed US ⏱️ 0.0 years remaining

Selective solder formation on printed circuit boards

Assignee: Nokia Bell Labs
•
Filing: 1988-09-26
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Granted: 1990-12-18
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Expires: 2008-09-26
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Abstract

Abstract Disclosed is a method of providing solder on selected portions of a printed circuit board. Solder is first electroplated over copper conductor patterns on the board by means of a first photoresist layer. After stripping the first photoresist, a second photoresist layer is laminated over the board and developed to expose selected portions of the solder. The exposed portions are selectively stripped. The copper exposed by the selective stripping is then subjected to a scrubbing while the photoresist protects the remaining solder, and the second photoresist is removed.

Inventors

  • 👤 Roy K. Durnwirth, Jr.
  • 👤 John E. George
  • 👤 Kim L. Morton

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 18:05
CPC Classifications
H; H05; H05K; H05K3/00; H05K3/30; H05K3/32; H05K3/34; H05K3/3465; H05K3/3473; H05K3/02; H05K3/06; H05K3/061; H05K3/062; H05K3/3452; H05K2201/00; H05K2201/09; H05K2201/09818; H05K2201/099; H05K2203/00; H05K2203/03; H05K2203/0361; H05K2203/04; H05K2203/043; H05K3/10; H05K3/108

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 96 words
A method of fabricating printed circuit boards comprising the steps of: forming a pattern of conductive material over an insulating substrate; depositing a layer of solder over the pattern of conductive material; depositing a photoresist mask layer by vacuum lamination over the resulting structure and developing the layer so as to expose areas of solder to be removed; selectively removing the exposed areas of solder to expose portions of the conductive material; and pumice scrubbing the portions of conductive material exposed by the selective removal of the solder while the photoresist mask protects the remaining solder.
Claim 2
Independent Claim 96 words
A method of fabricating printed circuit boards comprising the steps of: forming a pattern of conductive material over an insulating substrate; depositing a layer of solder over the pattern of conductive material; depositing a photoresist mask layer by vacuum lamination over the resulting structure and developing the layer so as to expose areas of solder to be removed; selectively removing the exposed areas of solder to expose portions of the conductive material; and pumice scrubbing the portions of conductive material exposed by the selective removal of the solder while the photoresist mask protects the remaining solder.
Claim 3
Dependent Claim 13 words
The method according to claim 1 wherein the conductive material comprises electroplated copper.
Claim 4
Dependent Claim 18 words
The method according to claim 2 wherein the thickness of the copper is within the range 25-50 μm.
Claim 5
Dependent Claim 13 words
The method according to claim 1 wherein the solder comprises tin and lead.
Claim 6
Dependent Claim 15 words
The method according to claim 1 wherein the solder thickness is at least 7.5 μm.
Claim 7
Dependent Claim 18 words
The method according to claim 1 wherein the thickness of the photoresist is within the range 75-100 μm.
Claim 8
Dependent Claim 18 words
The method according to claim 1 wherein the solder is removed by applying a solution comprising hydrogen peroxide.
Claim 9
Dependent Claim 21 words
The method according to claim 1 wherein the conductive material pattern includes strips which have a pitch less than 625 μm.

References Cited (Backward Citations)

US3240684A Cited
US3576630A Cited
US4004956A Cited
US4216246A Cited
US4306933A Cited
US4319955A Cited
GB2087157A Cited
US4487828A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1993-12-17 1994-06-18 1994-12-18 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1997-12-17 1998-06-18 1998-12-18 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2001-12-17 2002-06-18 2002-12-18 $7700.00 Window Closed / Lapsed

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