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US4975558A Expired / Lapsed US ⏱️ 0.0 years remaining

System for control of weld arc development

Assignee: United States Department of the Navy
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Filing: 1989-09-20
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Granted: 1990-12-04
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Expires: 2009-09-20
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Abstract

Abstract A method of welding metals wherein the size and shape of a weld pool as w as the traversing of the arc from one metal to the other is commanded magnetically by predetermined data, which data is updated by observing and characterizing isotherms in the weld pool, comparing the observed isotherms with a predetermined set of desired isotherms and then updating the command data for optimum performance.

Inventors

  • 👤 William E. Lukens
  • 👤 Robert DeNale
  • 👤 Charles A. Zanis

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 17:50
CPC Classifications
B; B23; B23K; B23K9/00; B23K9/08

Claims Analysis

Total Claims: 8
Claim 1
Independent Claim 121 words
A system for welding, comprising: means for electromagnetically deflecting a weld arc in a predetermined two dimensional geometrical path; means for sensing and identifying actual isotherms in a weld pool produced by said arc; means for sampling at least one isotherm and identifying a multiplicity of coordinate locations defining said at least one isotherm; means for computing orthogonal error signals corresponding to the location difference between each said coordinate location of said at least one isotherm and a predetermined corresponding coordinate location of a desired isotherm; means for superimposing magnetic energy on said weld arc in response to said error signals in a manner tending to minimize the difference between said actual isotherm coordinate locations and said desired isotherm coordinate locations.
Claim 2
Independent Claim 121 words
A system for welding, comprising: means for electromagnetically deflecting a weld arc in a predetermined two dimensional geometrical path; means for sensing and identifying actual isotherms in a weld pool produced by said arc; means for sampling at least one isotherm and identifying a multiplicity of coordinate locations defining said at least one isotherm; means for computing orthogonal error signals corresponding to the location difference between each said coordinate location of said at least one isotherm and a predetermined corresponding coordinate location of a desired isotherm; means for superimposing magnetic energy on said weld arc in response to said error signals in a manner tending to minimize the difference between said actual isotherm coordinate locations and said desired isotherm coordinate locations.
Claim 3
Dependent Claim 32 words
A system for welding as claimed in claim 1, further comprising: means for modifying the intensity of the weld arc in response to differences between desired isotherm coordinates and actual isotherm coordinates.
Claim 4
Dependent Claim 37 words
A system for welding as claimed in claim 1 further comprising means for storing said orthogonal error signals to establish a time history of the differences between coordinate locations of said actual isotherm and said desired isotherm.
Claim 5
Independent Claim 111 words
A method for welding, comprising: electromagnetically deflecting a weld arc arc in a predetermined two dimensional geometrical path; sensing and identifying actual isotherms in a weld pool produced by said arc; sampling at least one said actual isotherm and identifying a multiplicity of coordinate locations of said actual isotherm; computing orthogonal error signals corresponding to the location difference between each said coordinate location of said actual isotherm and a predetermined corresponding coordinate location of a desired isotherm; and, superimposing magnetic energy on the weld arc in response to said error signals in a manner tending to minimize the difference between said actual isotherm coordinate locations of said desired isotherm coordinate locations.
Claim 6
Independent Claim 111 words
A method for welding, comprising: electromagnetically deflecting a weld arc arc in a predetermined two dimensional geometrical path; sensing and identifying actual isotherms in a weld pool produced by said arc; sampling at least one said actual isotherm and identifying a multiplicity of coordinate locations of said actual isotherm; computing orthogonal error signals corresponding to the location difference between each said coordinate location of said actual isotherm and a predetermined corresponding coordinate location of a desired isotherm; and, superimposing magnetic energy on the weld arc in response to said error signals in a manner tending to minimize the difference between said actual isotherm coordinate locations of said desired isotherm coordinate locations.
Claim 7
Dependent Claim 30 words
A method for welding as claimed in claim 4, further comprising: modifying the intensity of the weld arc in response to differences between desired isotherm coordinates and actual isotherm coordinates.
Claim 8
Dependent Claim 33 words
A method for welding as claimed in claim 4, further comprising storing a data set containing a time history of the differences between coordinate locations of said actual isotherm and said desired isotherm.

References Cited (Backward Citations)

US2994763A Cited
US3551637A Cited
US3627972A Cited
US4594497A Cited
US4555614A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1993-12-03 1994-06-04 1994-12-04 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1997-12-03 1998-06-04 1998-12-04 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2001-12-03 2002-06-04 2002-12-04 $7700.00 Window Closed / Lapsed

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