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Patent US4975502A successfully refreshed from Google Patents.
US4975502A
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Process for emulsion polymerization
Assignee: Daikin Industries Ltd
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Filing: 1988-12-13
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Granted: 1990-12-04
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Expires: 2008-12-13
Abstract
Abstract A monomer which is hardly souble in water is effectively emulsion polymerized or copolymerized in the presence of a polymerization initiating source when the polymerization is carried out in the presence of a monovalent cation.
Inventors
- 👤 Shigeru Morita
- 👤 Shinji Tanaka
- 👤 Masahiko Oka
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-11-07 19:47
CPC Classifications
C; C08; C08F; C08F2/00; C08F2/12; C08F2/16; C08F2/22; C08F16/00; C08F16/12; C08F16/14; C08F16/26
Claims Analysis
Total Claims: 13
Claim 1
Independent Claim
285 words
A polymerization process which comprises emulsion polymerizing at least one hardly soluble in water fluoro(vinyl ether) monomer of the formula: ##STR2## wherein X is independently a hydrogen atom, a fluorine atom or a chlorine atom, R is CF 3 or CH 2 Y (in which Y is an iodine atom, a bromine atom or a chlorine atom), m is a number of 0 to 10, n is a number of 0 to 10 and p is a number of 0 to 3 provided that the sum of m and n (m+n) is from 1 to 10, wherein the polymerization is carried out in the presence of: a polymerization initiating source, an emulsifier compound of the formula: R.sub.f -[OCFX'CF.sub.2 (CF.sub.2).sub.q ].sub.r -CFXCOOM (II) wherein R f is a C 1 -C 12 perfluoroalkyl group, X' is a fluorine atom or a trifluoromethyl group, q is 0 or 1, r is a number of 0 to 30 and M is a hydrogen atom, an ammonium group or an alkali metal, a chain transfer agent in which said chain transfer agent is an iodine compound selected from the group consisting of CF 2 I 2 , I(CF 2 ) 4 I and CF 2 ═CFCF 2 CF 2 I, and a monovalent cation in which said monovalent cation is an ammonium ion emanated from an inorganic salt, the amount of the inorganic salt is so selected that a total amount of the cations (including a cation emanated from the emulsifier when it is used) is at least 2.5×10 -1 gram ion/liter, and the molar ration of the ammonium ion to the total molar amount of all the monovalent cations in the polymerization system is from 0.4 to 1.
Claim 2
Dependent Claim
285 words
A polymerization process which comprises emulsion polymerizing at least one hardly soluble in water fluoro(vinyl ether) monomer of the formula: ##STR2## wherein X is independently a hydrogen atom, a fluorine atom or a chlorine atom, R is CF 3 or CH 2 Y (in which Y is an iodine atom, a bromine atom or a chlorine atom), m is a number of 0 to 10, n is a number of 0 to 10 and p is a number of 0 to 3 provided that the sum of m and n (m+n) is from 1 to 10, wherein the polymerization is carried out in the presence of: a polymerization initiating source, an emulsifier compound of the formula: R.sub.f -[OCFX'CF.sub.2 (CF.sub.2).sub.q ].sub.r -CFXCOOM (II) wherein R f is a C 1 -C 12 perfluoroalkyl group, X' is a fluorine atom or a trifluoromethyl group, q is 0 or 1, r is a number of 0 to 30 and M is a hydrogen atom, an ammonium group or an alkali metal, a chain transfer agent in which said chain transfer agent is an iodine compound selected from the group consisting of CF 2 I 2 , I(CF 2 ) 4 I and CF 2 ═CFCF 2 CF 2 I, and a monovalent cation in which said monovalent cation is an ammonium ion emanated from an inorganic salt, the amount of the inorganic salt is so selected that a total amount of the cations (including a cation emanated from the emulsifier when it is used) is at least 2.5×10 -1 gram ion/liter, and the molar ration of the ammonium ion to the total molar amount of all the monovalent cations in the polymerization system is from 0.4 to 1.
Claim 3
Dependent Claim
23 words
The process according to claim 1, wherein the monomer which is hardly soluble in water is copolymerized with at least one other monomer.
Claim 4
Dependent Claim
16 words
The process according to claim 2, wherein the other monomer is a fluorine=containing ethylenically unsaturated compound.
Claim 5
Dependent Claim
22 words
The process according to claim 1, wherein the monomer which is hardly soluble in water is a liquid under the polymerization conditions.
Claim 6
Dependent Claim
21 words
The process according to claim 1, wherein said monovalent cation is emanated from an inorganic salt with a mono-or di-valent anion.
Claim 7
Dependent Claim
13 words
The process according to claim 5, wherein the anion is a chloride ion.
Claim 8
Dependent Claim
20 words
The process according to claim 1, wherein the ammonium ion is used in combination with at least one other cation.
Claim 9
Dependent Claim
99 words
The process according to claim 3, wherein the ethylenically unsaturated compound is a compound of the formula: CZ.sub.2 ═CZ.sub.2 (III) or CF.sub.2 ═CFO--(CF.sub.2).sub.p R (IV) wherein R and p are the same as defined above, Z is independently a hydrogen atom, a fluorine atom, a chlorine atom, a bromine atom, an iodine atom or a trifluoromethyl group with the proviso that at least one Z is the fluorine atom or the trifluoromethyl group, the number of the iodine atom or the bromine atom is zero or one and the number of the trifluoromethyl group is zero, one or two.
Claim 10
Dependent Claim
58 words
The process according to claim 8, wherein the ethylenically unsaturated compound is at least one member selected from the group consisting of vinyl fluoride, vinylidene fluoride, tetrafluoroethylene, trifluoroethylene, 1-chloro-2-fluoroethylene, 1-chloro-1-fluoroethylene, chlorotrifluoroethylene, trifluorobromoethylene, trifluoroiodoethylene, hexafluoropropylene, perfluoro(methyl vinyl ether), perfluoro(propyl vinyl ether) and an ethylenically unsaturated compound of the formula: CF.sub.2 ═CF--O--CF.sub.2 Q (V) wherein Q is a halogen atom.
Claim 11
Dependent Claim
21 words
The process according to claim 1, wherein a surface tension of the polymerization medium is maintained at 17 dyne/cm or less.
Claim 12
Dependent Claim
18 words
The process according to claim 1, wherein the pH of the polymerization medium is from 6 to 10.
Claim 13
Dependent Claim
11 words
The process according to claim 1, which produces an elastomeric polymer.
References Cited (Backward Citations)
USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
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| 3.5 Years (Year 4) | 1993-12-03 | 1994-06-04 | 1994-12-04 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 1997-12-03 | 1998-06-04 | 1998-12-04 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 2001-12-03 | 2002-06-04 | 2002-12-04 | $7700.00 | Window Closed / Lapsed |