Claims Analysis
Total Claims: 19
Claim 1
Independent Claim
303 words
An electrical connector assembly including an insulated wire, a terminal attached to an end of said wire, a connector having a cavity therein adapted to receive said terminal and an adjacent insulated portion of said wire in a seated position therewithin, said cavity including a substantially cylindrically shaped portion, a primary lock mechanism comprising a resilient latch for preventing withdrawal of said terminal and wire from said seated position, and a combination secondary lock and seal comprising a tubular, substantially cylindrical sleeve disposed concentrically around said wire within said connector cavity with the inner end of said sleeve engaged with said terminal, a sleeve retainer on said connector body outside of said cavity for engaging the outer end of said sleeve to prevent substantial axial movement of said sleeve and terminal, apertures in said sleeve between the ends thereof defining a plurality of parallel, axially aligned, circumferentially spaced slats therebetween, and a resilient seal ring integrally molded into said sleeve apertures, said seal ring being axially coextensive with said apertures, said seal ring having an outer circumferential sealing surface extending radially outwardly beyond the outer surface of said sleeve for resilient engagement with the cylindrical portion of said connector cavity, and an inner circumferential sealing surface extending radially inwardly of the inner surface of the sleeve for resilient engagement with said insulated portion of said wire to provide a seal between said wire and said connector cavity, said slats being radially deformable to permit said seal ring to accommodate insulated wires of different diameters, said slats and the sleeve portions at each end thereof serving to transmit axial withdrawal forces imposed on said terminal by said wire to said sleeve retainer whereby said secondary lock serves with said primary lock to prevent withdrawal of said terminal from said seated position within said cavity.
Claim 2
Dependent Claim
303 words
An electrical connector assembly including an insulated wire, a terminal attached to an end of said wire, a connector having a cavity therein adapted to receive said terminal and an adjacent insulated portion of said wire in a seated position therewithin, said cavity including a substantially cylindrically shaped portion, a primary lock mechanism comprising a resilient latch for preventing withdrawal of said terminal and wire from said seated position, and a combination secondary lock and seal comprising a tubular, substantially cylindrical sleeve disposed concentrically around said wire within said connector cavity with the inner end of said sleeve engaged with said terminal, a sleeve retainer on said connector body outside of said cavity for engaging the outer end of said sleeve to prevent substantial axial movement of said sleeve and terminal, apertures in said sleeve between the ends thereof defining a plurality of parallel, axially aligned, circumferentially spaced slats therebetween, and a resilient seal ring integrally molded into said sleeve apertures, said seal ring being axially coextensive with said apertures, said seal ring having an outer circumferential sealing surface extending radially outwardly beyond the outer surface of said sleeve for resilient engagement with the cylindrical portion of said connector cavity, and an inner circumferential sealing surface extending radially inwardly of the inner surface of the sleeve for resilient engagement with said insulated portion of said wire to provide a seal between said wire and said connector cavity, said slats being radially deformable to permit said seal ring to accommodate insulated wires of different diameters, said slats and the sleeve portions at each end thereof serving to transmit axial withdrawal forces imposed on said terminal by said wire to said sleeve retainer whereby said secondary lock serves with said primary lock to prevent withdrawal of said terminal from said seated position within said cavity.
Claim 3
Dependent Claim
21 words
The connector assembly as claimed in claim 1, wherein said sleeve apertures are disposed adjacent the outer end of said sleeve.
Claim 4
Dependent Claim
28 words
The connector assembly as claimed in claim 1, wherein said sleeve apertures comprise more than 50% of the sleeve surface area around which said seal ring is disposed.
Claim 5
Dependent Claim
17 words
The connector assembly as claimed in claim 1, wherein said seal ring is comprised of silicone rubber.
Claim 6
Dependent Claim
35 words
The connector assembly as claimed in claim 1, wherein said seal ring inner and outer circumferential surfaces are characterized by axially spaced ridges, each said ridge defining a discrete sealing region of said seal ring.
Claim 7
Dependent Claim
51 words
The connector assembly as claimed in claim 1, wherein said connector comprises a plurality of said cavities, a plurality of said wires with attached terminals disposed in said cavities, and a plurality of said secondary locks and seals, each wire and terminal having a secondary lock and seal cooperatively associated therewith.
Claim 8
Dependent Claim
18 words
The connector assembly as claimed in claim 1, wherein said sleeve is formed of a molded plastic material.
Claim 9
Dependent Claim
15 words
The connector assembly as claimed in claim 7, wherein said molded plastic material comprises nylon.
Claim 10
Dependent Claim
30 words
The connector assembly as claimed in claim 1, wherein the inner end of said cavity is smaller than the outer end to guide said sleeve into alignment with said terminal.
Claim 11
Dependent Claim
39 words
The connector assembly as claimed in claim 9, wherein said inner cavity end comprises a cylindrical surface in close fitting relation with said sleeve inner end to support said sleeve inner end and prevent deformation thereof by said terminal.
Claim 12
Dependent Claim
248 words
A secondary lock and seal for use with an electrical connector to lock and seal an insulated wire having a terminal on the end thereof in a seated position within a cavity of the connector, said secondary lock and seal comprising a tubular, substantially cylindrical sleeve adapted for disposition around said wire within said connector cavity with the inner end of the sleeve engaging the terminal and the outer end engaging a sleeve retainer on the connector outside of the cavity, said sleeve comprising apertures between the ends thereof defining a plurality of parallel, axially aligned, circumferentially spaced slats therebetween, and a resilient seal ring integrally molded into said sleeve apertures, said seal ring being axially coextensive with said apertures, said seal ring having an outer circumferential sealing surface extending radially outwardly beyond the outer surface of said sleeve for resilient engagement with the connector cavity, and an inner circumferential sealing surface extending radially inwardly of the inner surface of the sleeve for resilient engagement with the insulated portion of the wire to provide a seal between the wire and cylindrical portion of the connector cavity, said slats being radially deformable to permit said seal ring to accommodate insulated wires of different diameters, said slats and the sleeve portions at each end thereof serving to transmit axial withdrawal forces imposed on said terminal by said wire to said sleeve retainer whereby said secondary lock serves to prevent withdrawal of said terminal from said seated position within said cavity.
Claim 13
Dependent Claim
248 words
A secondary lock and seal for use with an electrical connector to lock and seal an insulated wire having a terminal on the end thereof in a seated position within a cavity of the connector, said secondary lock and seal comprising a tubular, substantially cylindrical sleeve adapted for disposition around said wire within said connector cavity with the inner end of the sleeve engaging the terminal and the outer end engaging a sleeve retainer on the connector outside of the cavity, said sleeve comprising apertures between the ends thereof defining a plurality of parallel, axially aligned, circumferentially spaced slats therebetween, and a resilient seal ring integrally molded into said sleeve apertures, said seal ring being axially coextensive with said apertures, said seal ring having an outer circumferential sealing surface extending radially outwardly beyond the outer surface of said sleeve for resilient engagement with the connector cavity, and an inner circumferential sealing surface extending radially inwardly of the inner surface of the sleeve for resilient engagement with the insulated portion of the wire to provide a seal between the wire and cylindrical portion of the connector cavity, said slats being radially deformable to permit said seal ring to accommodate insulated wires of different diameters, said slats and the sleeve portions at each end thereof serving to transmit axial withdrawal forces imposed on said terminal by said wire to said sleeve retainer whereby said secondary lock serves to prevent withdrawal of said terminal from said seated position within said cavity.
Claim 14
Dependent Claim
23 words
The secondary lock and seal as claimed in claim 11, wherein said sleeve apertures are disposed adjacent the other end of said sleeve.
Claim 15
Dependent Claim
30 words
The secondary lock and seal as claimed in claim 11, wherein said sleeve apertures comprise more than 50% of the sleeve surface area around which said seal ring is disposed.
Claim 16
Dependent Claim
19 words
The secondary lock and seal as claimed in claim 11, wherein said seal ring is comprised of silicone rubber.
Claim 17
Dependent Claim
37 words
The secondary lock and seal as claimed in claim 11, wherein said seal ring inner and outer circumferential surfaces are characterized by axially spaced ridges, each said ridge defining a discrete sealing region of said seal ring.
Claim 18
Dependent Claim
20 words
The secondary lock and seal as claimed in claim 11, wherein said sleeve is formed of a molded plastic material.
Claim 19
Dependent Claim
17 words
The secondary lock and seal as claimed in claim 16, wherein said molded plastic material comprises nylon.