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US4972989A Expired / Lapsed US ⏱️ 0.0 years remaining

Through the lead soldering

Assignee: Motorola Solutions Inc
•
Filing: 1989-10-30
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Granted: 1990-11-27
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Expires: 2009-10-30
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Abstract

Abstract A method of joining surface mount components includes screen printing a single layer of solder paste or other adhesive onto a substrate, positioning a component with a planar lead with a hole through the planar lead over the solder and mounting a second component over the hole in the first lead. The assembly is heated or otherwise processed until the solder or adhesive flows by capillary action through the hole and into the space between the components such that it forms solder joint between the stacked components.

Inventors

  • 👤 Brian J. Black
  • 👤 Lisa M. Leding

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-02 19:10
CPC Classifications
H; H05; H05K; H05K3/00; H05K3/30; H05K3/32; H05K3/34; H05K3/341; H05K3/3421; H05K3/3426; B; B23; B23K; B23K1/00; B23K1/0008; B23K1/20; B23K2101/00; B23K2101/36; B23K2101/42; H05K2201/00; H05K2201/10; H05K2201/10007; H05K2201/10166; H05K2201/10431; H05K2201/10507; H05K2201/10515; H05K2201/1053; H05K2201/10613; H05K2201/10742; H05K2201/1075; H05K2201/1084; H05K2201/10954; H05K2201/10962; H05K2201/10969; H05K3/40; H05K3/4007; H05K3/4015; Y; Y02; Y02P; Y02P70/00; Y02P70/50

Claims Analysis

Total Claims: 18
Claim 1
Independent Claim 124 words
A method of joining components having substantially planar connection leads to substrate comprising the steps of: forming an assembly of parts by: (A) depositing an adhesive, capable of flowing through an orifice after being processed, on the substrate; (B) positioning on said adhesive a first component having a substantially planar connection lead with at least a first generally planar connection surface with an orifice through said planar connection lead through which processed adhesive may flow; (C) mounting a second component on the first component, said second component having a second planar connection surface substantially mating with the first planar connection surface; processing said adhesive until said adhesive flows through said orifice to between the first planar connection surface and the second planar connection surface.
Claim 2
Independent Claim 124 words
A method of joining components having substantially planar connection leads to substrate comprising the steps of: forming an assembly of parts by: (A) depositing an adhesive, capable of flowing through an orifice after being processed, on the substrate; (B) positioning on said adhesive a first component having a substantially planar connection lead with at least a first generally planar connection surface with an orifice through said planar connection lead through which processed adhesive may flow; (C) mounting a second component on the first component, said second component having a second planar connection surface substantially mating with the first planar connection surface; processing said adhesive until said adhesive flows through said orifice to between the first planar connection surface and the second planar connection surface.
Claim 3
Dependent Claim 17 words
The method of claim 1 where said orifice is sized to draw processed adhesive through said orifice.
Claim 4
Dependent Claim 16 words
The method of claim 1 where said adhesive is deposited on said substrate by screen printing.
Claim 5
Dependent Claim 15 words
The method of claim 1 where processed adhesive flows through said orifice by capillary action.
Claim 6
Dependent Claim 12 words
The method of claim 4 where said substrate is a circuit board.
Claim 7
Dependent Claim 15 words
The method of claim 5 where said first and second components are surface mounted components.
Claim 8
Dependent Claim 15 words
The method of claim 2 where said orifice is formed with a substantially circular cross-section.
Claim 9
Dependent Claim 15 words
The method of claim 2 where said orifice is formed with a substantially rectangular cross-section.
Claim 10
Independent Claim 133 words
A method of joining components having substantially planar connection leads to a substrate comprising the steps of: forming an assembly of parts by: (A) depositing a solder paste on the substrate; (B) positioning a first component, having a substantially planar connection lead with at least a first generally planar connection surface with an orifice through said planar connection lead through which molten solder may flow, on said solder paste; (C) mounting a second component of the first planar connection surface, said second component having a second planar connection surface substantially mating with the first planar connection surface; heating said assembly of parts to the reflow temperature of said solder paste until said solder paste melts and flows through said orifice to between the first planar connection surface and the second planar connection surface.
Claim 11
Independent Claim 133 words
A method of joining components having substantially planar connection leads to a substrate comprising the steps of: forming an assembly of parts by: (A) depositing a solder paste on the substrate; (B) positioning a first component, having a substantially planar connection lead with at least a first generally planar connection surface with an orifice through said planar connection lead through which molten solder may flow, on said solder paste; (C) mounting a second component of the first planar connection surface, said second component having a second planar connection surface substantially mating with the first planar connection surface; heating said assembly of parts to the reflow temperature of said solder paste until said solder paste melts and flows through said orifice to between the first planar connection surface and the second planar connection surface.
Claim 12
Dependent Claim 17 words
The method of claim 9 where said orifice is sized to draw molten solder through said orifice.
Claim 13
Dependent Claim 17 words
The method of claim 9 where said solder paste is deposited on said substrate by screen printing.
Claim 14
Dependent Claim 15 words
The method of claim 9 where molten solder flows through said orifice by capillary action.
Claim 15
Dependent Claim 12 words
The method of claim 12 where said substrate is a circuit board.
Claim 16
Dependent Claim 15 words
The method of claim 13 where said first and second components are surface mounted components.
Claim 17
Dependent Claim 15 words
The method of claim 10 where said orifice is formed with a substantially circular cross-section.
Claim 18
Dependent Claim 15 words
The method of claim 10 where said orifice is formed with a substantially rectangular cross-section.

References Cited (Backward Citations)

US3294951A Cited
US3566008A Cited
US3926360A Cited
US4835344A Cited
US4889275A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1993-11-26 1994-05-28 1994-11-27 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1997-11-26 1998-05-28 1998-11-27 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2001-11-26 2002-05-28 2002-11-27 $7700.00 Window Closed / Lapsed

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