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US4970600A Expired / Lapsed US ⏱️ 0.0 years remaining

Laser engraver with X-Y assembly and cut control

Assignee: Epilog Corp
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Filing: 1989-04-04
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Granted: 1990-11-13
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Expires: 2009-04-04
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Abstract

Abstract The present invention provides a laser engraver for engraving a pattern on a workpiece. The pattern is established on the workpiece by using a X-Y assembly to move a laser beam in two dimensions relative to the workpiece. The X-Y assembly employs a X proportional-integral-differential (PID) controller and a Y PID to generate control signals for moving the X-Y assembly. The PIDs generate the control signal based upon the current positon of the laser beam and a target position for the laser beam. The current position is provided by encoders operatively attached to motors that, in turn, move mirrors that direct the laser beam to the workpiece. The depth of cut is, preferably, controlled by using the integral of the difference between the position of the laser beam as it is moved by the X-Y assembly and a reference position. Alternatively, proportional control based upon the absolute difference between the position of the laser as it is moved by the X-Y assembly and the reference position can be utilized.

Inventors

  • 👤 Steven F. Garnier
  • 👤 John Doran

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 13:08
CPC Classifications
B; B23; B23K; B23K26/00; B23K26/08; B23K26/083; B23K26/0853; B23K26/36; B23K26/361

Claims Analysis

Total Claims: 45
Claim 1
Independent Claim 100 words
An apparatus for engraving a workpiece using a radiation beam, comprising: means for providing a radiation beam to use in engraving the workpiece; means for producing a target position for the radiation beam; means for producing a current position of the radiation beam; means, responsive to said target position and said current position of said radiation beam, for generating a control signal; and means, responsive to said control signal, for moving said radiation beam from said current position to said target position wherein said means for producing a current position includes encoder means operatively connected to said means for moving.
Claim 2
Independent Claim 100 words
An apparatus for engraving a workpiece using a radiation beam, comprising: means for providing a radiation beam to use in engraving the workpiece; means for producing a target position for the radiation beam; means for producing a current position of the radiation beam; means, responsive to said target position and said current position of said radiation beam, for generating a control signal; and means, responsive to said control signal, for moving said radiation beam from said current position to said target position wherein said means for producing a current position includes encoder means operatively connected to said means for moving.
Claim 3
Dependent Claim 20 words
An apparatus, as claimed in claim 1, wherein: said means for generating a control signal includes a proportional-integral-differential control means.
Claim 4
Dependent Claim 28 words
An apparatus, as claimed in claim 1, further including: means for controlling the power of said radiation beam to control the amount of material removed from the workpiece.
Claim 5
Dependent Claim 19 words
An apparatus, as claimed in claim 3, wherein: said means for controlling includes means for determining a reference position.
Claim 6
Dependent Claim 51 words
An apparatus, as claimed in claim 4, wherein: said means for controlling includes means for determining the difference between said current position and said reference position, wherein said difference is a defined value when said current position of said radiation beam is at a predetermined location relative to said reference position.
Claim 7
Independent Claim 67 words
A method for engraving a workpiece using a radiation beam, comprising: positioning the workpiece to be engraved in a suitable location relative to the radiation beam; producing a target position for the radiation beam; using encoder means, to determine the current position of the radiation beam; generating a control signal using said target position and said current position; and moving said radiation beam using said control signal.
Claim 8
Independent Claim 67 words
A method for engraving a workpiece using a radiation beam, comprising: positioning the workpiece to be engraved in a suitable location relative to the radiation beam; producing a target position for the radiation beam; using encoder means, to determine the current position of the radiation beam; generating a control signal using said target position and said current position; and moving said radiation beam using said control signal.
Claim 9
Dependent Claim 26 words
A method, as claimed in claim 6, further including: controlling the power of said radiation beam to control the amount of material removed from the workpiece.
Claim 10
Dependent Claim 23 words
A method, as claimed in claim 7, wherein: said step of controlling the power of said radiation beam includes determining a reference position.
Claim 11
Dependent Claim 59 words
A method, as claimed in claim 8, wherein: said step of controlling the power of said radiation beam includes determining the difference between said current position of said radiation beam and said reference position, wherein said difference is a defined value when said current position of said radiation beam is at a predetermined location relative to said reference position.
Claim 12
Independent Claim 85 words
A method for engraving a workpiece using a radiation beam, comprising: positioning the workpiece to be engraved in a suitable location relative to the radiation beam; inputting information corresponding to a pattern to be engraved on the workpiece; engraving the workpiece by movement of the radiation beam relative to the workpiece in first and second directions at the same time; monitoring outputs of encoders associated with motors used in causing the relative movement; and determining subsequent magnitudes of relative movement using outputs of said encoders.
Claim 13
Independent Claim 85 words
A method for engraving a workpiece using a radiation beam, comprising: positioning the workpiece to be engraved in a suitable location relative to the radiation beam; inputting information corresponding to a pattern to be engraved on the workpiece; engraving the workpiece by movement of the radiation beam relative to the workpiece in first and second directions at the same time; monitoring outputs of encoders associated with motors used in causing the relative movement; and determining subsequent magnitudes of relative movement using outputs of said encoders.
Claim 14
Independent Claim 179 words
An apparatus for engraving a workpiece using a radiation beam, comprising: means for providing a radiation beam to use in engraving the workpiece; first means for linearly moving said radiation beam relative to the workpiece in a first direction, said first means including a first mirror for use in directing said radiation beam in said first direction; second means for linearly moving said radiation beam relative to the workpiece in a second direction different from said first direction, said second means having a second mirror used in directing said radiation beam in said second direction, wherein said first means and said second means can operate at the same time; and means for controlling the power of said radiation beam to control the amount of material removed from the workpiece, said means for controlling including means for determining a reference position and means for determining the difference between a current position and said reference position, wherein said difference is a defined value when said current position of said radiation beam is at a defined location relative to said reference position.
Claim 15
Independent Claim 179 words
An apparatus for engraving a workpiece using a radiation beam, comprising: means for providing a radiation beam to use in engraving the workpiece; first means for linearly moving said radiation beam relative to the workpiece in a first direction, said first means including a first mirror for use in directing said radiation beam in said first direction; second means for linearly moving said radiation beam relative to the workpiece in a second direction different from said first direction, said second means having a second mirror used in directing said radiation beam in said second direction, wherein said first means and said second means can operate at the same time; and means for controlling the power of said radiation beam to control the amount of material removed from the workpiece, said means for controlling including means for determining a reference position and means for determining the difference between a current position and said reference position, wherein said difference is a defined value when said current position of said radiation beam is at a defined location relative to said reference position.
Claim 16
Independent Claim 131 words
An apparatus for engraving a workpiece using a radiation beam, comprising: means for providing a radiation beam to engrave the workpiece along a path having a starting position and a target position; means for moving said radiation beam from said starting position to said target position; means for determining a reference position; means for sensing the current position of said radiation beam along said path; and means for controlling the amount of material removed by said radiation beam when moving along said path by controlling the power of said radiation beam, said means for controlling using the difference between said current position and said reference position, wherein the difference is a defined value when the current position of said radiation beam is at a defined location relative to said reference position.
Claim 17
Independent Claim 131 words
An apparatus for engraving a workpiece using a radiation beam, comprising: means for providing a radiation beam to engrave the workpiece along a path having a starting position and a target position; means for moving said radiation beam from said starting position to said target position; means for determining a reference position; means for sensing the current position of said radiation beam along said path; and means for controlling the amount of material removed by said radiation beam when moving along said path by controlling the power of said radiation beam, said means for controlling using the difference between said current position and said reference position, wherein the difference is a defined value when the current position of said radiation beam is at a defined location relative to said reference position.
Claim 18
Dependent Claim 15 words
An apparatus, as claimed in claim 12, wherein said radiation beam means includes a laser.
Claim 19
Dependent Claim 17 words
An apparatus, as claimed in claim 12, wherein said reference position includes a position along said path.
Claim 20
Dependent Claim 17 words
An apparatus, as claimed in claim 12, wherein said reference position includes the mid-point of said path.
Claim 21
Dependent Claim 50 words
An apparatus, as claimed in claim 12, wherein: said reference position includes said starting position of said path for a firs& portion of the movement of said radiation beam along said path and said target position during a second portion of the movement of said radiation beam along said path.
Claim 22
Dependent Claim 22 words
An apparatus, as claimed in claim 12, wherein: said means for sensing the current position of said radiation beam includes encoder means.
Claim 23
Dependent Claim 50 words
An apparatus, as claimed in claim 12, wherein: said means for controlling the power of said radiation beam includes an integrator for summing differences between said current position of said radiation beam and said reference position during movement of said radiation beam from said starting position to said target position.
Claim 24
Dependent Claim 52 words
An apparatus, as claimed in claim 12, wherein: said means for controlling the power of said radiation beam includes proportional means for using the absolute difference between the current& position of said radiation beam and said reference position during movement of said radiation beam from said starting position to said target position.
Claim 25
Dependent Claim 24 words
An apparatus, as claimed in claim 12, wherein: said means for controlling the power of said radiation beam is responsive to a scaling function.
Claim 26
Independent Claim 149 words
A method for engraving a workpiece using a radiation beam, comprising: providing a radiation beam means for generating a radiation beam to engrave the workpiece; determining a path on the workpiece for engraving by said radiation beam, said path laving a starting position and a target position; determining a reference position; directing said radiation beam along said path from said starting point to said target position; determining the current position of said radiation beam during said step of directing; and controlling the amount of material removed by said radiation beam during said step of directing by controlling the power of said radiation beam, said step of controlling using the difference between the current position of said beam along said path and said reference position, wherein the difference is a defined value when the current position of the radiation beam is at a defined location relative to the reference position.
Claim 27
Independent Claim 149 words
A method for engraving a workpiece using a radiation beam, comprising: providing a radiation beam means for generating a radiation beam to engrave the workpiece; determining a path on the workpiece for engraving by said radiation beam, said path laving a starting position and a target position; determining a reference position; directing said radiation beam along said path from said starting point to said target position; determining the current position of said radiation beam during said step of directing; and controlling the amount of material removed by said radiation beam during said step of directing by controlling the power of said radiation beam, said step of controlling using the difference between the current position of said beam along said path and said reference position, wherein the difference is a defined value when the current position of the radiation beam is at a defined location relative to the reference position.
Claim 28
Dependent Claim 27 words
A method, as claimed in claim 21, wherein: said step of determining said reference position includes determining said reference position to include a point along said path.
Claim 29
Dependent Claim 27 words
A method, as claimed in claim 21, wherein: said step of determining said reference position includes defining said reference position to include the mid-point of said path.
Claim 30
Dependent Claim 60 words
A method, as claimed in claim 21, wherein: said step of determining said reference position includes determining said reference position to include said starting position of said path for a first portion of the movement of said radiation beam along said path and said target position during a second portion of the movement of said radiation beam along said path.
Claim 31
Dependent Claim 46 words
A method, as claimed in claim 21, wherein: said step of controlling the power of said radiation beam includes summing differences between said current position of said radiation and said reference position during movement of said radiation beam from said starting position to said target position.
Claim 32
Dependent Claim 48 words
A method, as claimed in claim 21 wherein: said step of controlling the power of said radiation beam includes using the difference between the current position of said radiation beam and said reference position during movement cf said radiation beam from said starting position to said target position.
Claim 33
Dependent Claim 23 words
A method, as claimed in claim 21, wherein: said step of controlling the power of said radiation beam includes using a scaling function.
Claim 34
Independent Claim 261 words
An apparatus for engraving a workpiece using a radiation beam, comprising: means for determining a path to engrave on the workpiece, said path having a starting position and a target position, said starting position being defined by a starting first coordinate information and a starting second coordinate information, said target position being determined by a target first coordination information and a target second coordinate information; means for providing a radiator beam to use in engraving the workpiece along said path; means for determining a current position of said radiation beam, said current position being defined by a current first coordinate information and a current second coordinate information; means for moving said radiation team along a first axis using said current and target first coordinate information, and along a second axis using said current and target second coordinate information; means for selecting a reference position relative to a major axis, wherein said major axis is the greater of the following: the absolute difference between said starting first coordinate information and said target first coordinate information, and the absolute difference between said starting second coordinate information and said target second coordinate information; and means for controlling the amount of material removed by said radiation beam when moving along said path by controlling the power of said radiation beam, said means for controlling using the difference between said current position and said reference position relative to said major axis, wherein the difference is a defined value when the current position of said radiation beam is at a defined location relative to said reference position.
Claim 35
Independent Claim 261 words
An apparatus for engraving a workpiece using a radiation beam, comprising: means for determining a path to engrave on the workpiece, said path having a starting position and a target position, said starting position being defined by a starting first coordinate information and a starting second coordinate information, said target position being determined by a target first coordination information and a target second coordinate information; means for providing a radiator beam to use in engraving the workpiece along said path; means for determining a current position of said radiation beam, said current position being defined by a current first coordinate information and a current second coordinate information; means for moving said radiation team along a first axis using said current and target first coordinate information, and along a second axis using said current and target second coordinate information; means for selecting a reference position relative to a major axis, wherein said major axis is the greater of the following: the absolute difference between said starting first coordinate information and said target first coordinate information, and the absolute difference between said starting second coordinate information and said target second coordinate information; and means for controlling the amount of material removed by said radiation beam when moving along said path by controlling the power of said radiation beam, said means for controlling using the difference between said current position and said reference position relative to said major axis, wherein the difference is a defined value when the current position of said radiation beam is at a defined location relative to said reference position.
Claim 36
Dependent Claim 22 words
An apparatus, as claimed in claim 28, wherein: said reference position includes the mid-point of said path relative to said major axis.
Claim 37
Dependent Claim 61 words
An apparatus, as claimed in claim 28, wherein: said reference position includes said starting position of said path relative to said major axis for a first portion of the movement between said starting and target positions, and said target position of said path relative to said major axis for a second portion of the movement between said starting and target positions.
Claim 38
Dependent Claim 55 words
An apparatus, as claimed in claim 28, wherein: said means for controlling the power of said radiation beam includes an integrator for summing differences between said current position of said radiation beam and said reference position relative to said major axis during movement of said radiation beam from said starting position to said target position.
Claim 39
Dependent Claim 57 words
An apparatus, as claimed in claim 28, wherein: said means for controlling the power of said radiation beam includes proportional means for using the absolute difference between the current position of said radiation beam and said reference position relative to said major axis during movement of said radiation beam from said starting position to said target position.
Claim 40
Independent Claim 86 words
An apparatus for engraving a workpiece using a radiation beam, comprising: means for providing a radiation beam to engrave the workpiece along a path having a starting position and a target position; means for determining a scaling function; means for moving said radiation team from said starting position to said target position; and means for controlling the amount of material removed by said radiation beam when moving along said path by controlling the power of said radiation beam, said means for controlling using said scaling function.
Claim 41
Independent Claim 86 words
An apparatus for engraving a workpiece using a radiation beam, comprising: means for providing a radiation beam to engrave the workpiece along a path having a starting position and a target position; means for determining a scaling function; means for moving said radiation team from said starting position to said target position; and means for controlling the amount of material removed by said radiation beam when moving along said path by controlling the power of said radiation beam, said means for controlling using said scaling function.
Claim 42
Independent Claim 98 words
A method for engraving a workpiece using a radiation beam, comprising: providing a radiation beam means for generating a radiation beam to engrave the workpiece; determining a path on the workpiece for engraving by said radiation beam, said path having a starting position and a target position; determining a scaling function; directing said radiation beam along said path from said starting point to said target position; and controlling the amount of material removed by said radiation beam during said step of directing by controlling the power of said radiation beam, said step of controlling using said scaling function.
Claim 43
Independent Claim 98 words
A method for engraving a workpiece using a radiation beam, comprising: providing a radiation beam means for generating a radiation beam to engrave the workpiece; determining a path on the workpiece for engraving by said radiation beam, said path having a starting position and a target position; determining a scaling function; directing said radiation beam along said path from said starting point to said target position; and controlling the amount of material removed by said radiation beam during said step of directing by controlling the power of said radiation beam, said step of controlling using said scaling function.
Claim 44
Independent Claim 350 words
An apparatus for engraving a workpiece using a laser beam, comprising: means for determining a path to engrave on the workpiece, said path having a starting position and an target position, said starting position being defined by a starting X-coordinate and a starting Y-coordinate, said target position being defined by an target X-coordinate and an target Y-coordinate; a laser for providing a laser beam to use in engraving the workpiece along said path; means for moving said laser beam along a X-axis from said starting X-coordinate to said target X-coordinate, comprising: X-encoder means for determining the current X-position; X-proportional-integral-differential means, responsive to said current X-position and said target X-coordinate, for generating a X-control signal; X-motor means, responsive to said X-control signal, for moving a carriage having operatively connected thereto a X-mirror means for use in directing said laser beam to the workpiece; means for moving said laser beam along a Y-axis from said starting Y-coordinate to said target Y-coordinate, comprising: Y-encoder means for determining the current Y-position; Y-proportional-integral-differential means, responsive to said current Y-position and said target Y coordinate, for generating a Y-control signal; Y-motor means, responsive to said Y-control signal for moving a carriage having operatively connected thereto a Y-mirror means for directing said laser beam to the workpiece; means for defining a reference position that includes the mid-point of said path relative to a major axis, said major axis being determined by the greater of the absolute differences between said starting and target X-coordinates, and said starting and target Y-coordinates; means for selecting the current position of said laser beam along said major axis from at least one of the following: said X-encoder means and said Y-encoder means; means for controlling the amount of material removed from the workpiece by controlling the power of the laser beam, said means for controlling using a difference between said reference position and said current position relative to said major axis during the movement of said laser beam along said path, wherein said difference is a defined value when the current position of said laser beam laser corresponds to said reference position.
Claim 45
Independent Claim 350 words
An apparatus for engraving a workpiece using a laser beam, comprising: means for determining a path to engrave on the workpiece, said path having a starting position and an target position, said starting position being defined by a starting X-coordinate and a starting Y-coordinate, said target position being defined by an target X-coordinate and an target Y-coordinate; a laser for providing a laser beam to use in engraving the workpiece along said path; means for moving said laser beam along a X-axis from said starting X-coordinate to said target X-coordinate, comprising: X-encoder means for determining the current X-position; X-proportional-integral-differential means, responsive to said current X-position and said target X-coordinate, for generating a X-control signal; X-motor means, responsive to said X-control signal, for moving a carriage having operatively connected thereto a X-mirror means for use in directing said laser beam to the workpiece; means for moving said laser beam along a Y-axis from said starting Y-coordinate to said target Y-coordinate, comprising: Y-encoder means for determining the current Y-position; Y-proportional-integral-differential means, responsive to said current Y-position and said target Y coordinate, for generating a Y-control signal; Y-motor means, responsive to said Y-control signal for moving a carriage having operatively connected thereto a Y-mirror means for directing said laser beam to the workpiece; means for defining a reference position that includes the mid-point of said path relative to a major axis, said major axis being determined by the greater of the absolute differences between said starting and target X-coordinates, and said starting and target Y-coordinates; means for selecting the current position of said laser beam along said major axis from at least one of the following: said X-encoder means and said Y-encoder means; means for controlling the amount of material removed from the workpiece by controlling the power of the laser beam, said means for controlling using a difference between said reference position and said current position relative to said major axis during the movement of said laser beam along said path, wherein said difference is a defined value when the current position of said laser beam laser corresponds to said reference position.

References Cited (Backward Citations)

FR2415513A1 Cited
US4354196A Cited
US4640382A Cited
US4725709A Cited
JPS6393490A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1993-11-12 1994-05-14 1994-11-13 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1997-11-12 1998-05-14 1998-11-13 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2001-11-12 2002-05-14 2002-11-13 $7700.00 Window Closed / Lapsed

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