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US4970193A Expired / Lapsed US ⏱️ 0.0 years remaining

Developer composition having improved blocking resistance

Assignee: Mead Corp
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Filing: 1988-09-16
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Granted: 1990-11-13
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Expires: 2008-09-16
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Abstract

Abstract A developer composition having improved resistance to vinyl blocking comprising a finely divided thermoplastic phenolic resin and a finely divided thermoplastic vinylic or acrylic resin; the vinylic or acrylic resin is prepared from a monomer composition containing a polar monomer which renders the composition resistant to vinyl plasticizers; developer sheets prepared from the developer composition and processes for forming images utilizing the developer composition are disclosed.

Inventors

  • 👤 Rong-Chang Liang
  • 👤 Carolyn Greene

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-06 11:59
CPC Classifications
G; G03; G03C; G03C7/00; G03F; G03F7/00; G03F7/002; B; B41; B41M; B41M5/00; B41M5/124; B41M5/132; B41M5/155

Claims Analysis

Total Claims: 35
Claim 1
Independent Claim 123 words
A process for forming images which comprises image-wise transferring a color precursor to the reactive surface of a developer sheet comprising a support having a layer of a developer composition on the surface thereof, said composition comprising first and second developer polymers, said first polymer being a finely divided thermoplastic phenolic resin and said second polymer being a finely divided thermoplastic vinylic or acrylic resin, said second polymer being prepared from a monomer composition containing a polar monomer and a polyfunctional monomer, and said first and second polymers being sufficiently compatible that upon heating they coalesce to form a film, said film having vinyl blocking resistance; and heating said developer sheet to coalesce said first and second polymers and thereby form said film.
Claim 2
Dependent Claim 123 words
A process for forming images which comprises image-wise transferring a color precursor to the reactive surface of a developer sheet comprising a support having a layer of a developer composition on the surface thereof, said composition comprising first and second developer polymers, said first polymer being a finely divided thermoplastic phenolic resin and said second polymer being a finely divided thermoplastic vinylic or acrylic resin, said second polymer being prepared from a monomer composition containing a polar monomer and a polyfunctional monomer, and said first and second polymers being sufficiently compatible that upon heating they coalesce to form a film, said film having vinyl blocking resistance; and heating said developer sheet to coalesce said first and second polymers and thereby form said film.
Claim 3
Dependent Claim 47 words
The process of claim 1 where said monomer composition includes a monomer selected from the group consisting of acrylic acid, methacrylic acid, alkyl acrylates, alkyl methacrylates, hydroxy alkyl (meth)acrylates, styrene sulfonate salts, vinyl sulfonate salts, vinylbenzoic acid, acryloxloyl monophthalate, o-acryloxloyl benzoic acid, vinyl acetate, and vinylidene chloride.
Claim 4
Dependent Claim 11 words
The process of claim 2 wherein said polar monomer is acrylonitrile.
Claim 5
Dependent Claim 13 words
The process of claim 3 wherein said polyfunctional monomer is a difunctional monomer.
Claim 6
Dependent Claim 12 words
The process of claim 4 wherein said difunctional monomer is divinyl benzene.
Claim 7
Dependent Claim 12 words
The process of claim 5 wherein said monomer composition additionally includes styrene.
Claim 8
Dependent Claim 25 words
The process of claim 1 wherein the ratio of said first polymer to said second polymer is about 90/10 to 40/60 based on dry weight.
Claim 9
Dependent Claim 18 words
The process of claim 7 wherein said developer additionally contains 10 to 30% by weight of zinc salicylate.
Claim 10
Dependent Claim 42 words
The process of claim 1 wherein said second polymer is prepared by emulsion polymerization and has a core portion and a shell portion and said shell portion is formed from a vinylic or acrylic resin which is compatible with said first polymer.
Claim 11
Dependent Claim 34 words
The process of claim 9 wherein said core portion is formed from a polymer having a melt flow temperature which is less than the melt flow temperature of the polymer forming said shell portion.
Claim 12
Dependent Claim 14 words
The process of claim 10 wherein said first polymer is a metallated phenol-formaldehyde resin.
Claim 13
Dependent Claim 19 words
The process of claim 10 wherein said first polymer is formed by oxidatively coupling a phenol or a biphenol.
Claim 14
Dependent Claim 24 words
The process of claim 1 wherein said first polymer and said second developer material have a particle size of about 0.5 to 25 microns.
Claim 15
Dependent Claim 23 words
The process of claim 1 wherein said acrylic or vinylic polymer has a melt flow temperature of about 80° C. to 130° C.
Claim 16
Dependent Claim 22 words
The process of claim 14 wherein said first polymer and said second polymer exhibit a minimum film-forming temperature greater than 60° C.
Claim 17
Dependent Claim 71 words
The process of claim 1 wherein said step of imagewise transferring said color precursor includes exposing to actinic radiation a photosensitive material comprising a support having a layer of microcapsules on the surface thereof, said microcapsules containing a photohardenable composition and a color precursor, subjecting said layer microcapsules to a uniform rupturing force such that said microcapsules image-wise release said color precursor to said developer material whereupon an image is formed.
Claim 18
Dependent Claim 14 words
The process of claim 16 wherein said microcapsules are present on said developer sheet.
Claim 19
Dependent Claim 22 words
The process of claim 16 wherein said layer of microcapsule is present on a sheet separate and distinct from said developer sheet.
Claim 20
Dependent Claim 90 words
A developer sheet comprising a support having a layer of a developer composition on the surface thereof, said developer composition comprising first and second polymers, said first polymer being a finely divided thermoplastic phenolic resin and said second polymer being a finely divided thermoplastic vinylic or acrylic resin, said second polymer being prepared from a monomer composition containing a polar monomer and a polyfunctional monomer, and said first and second polymers being sufficiently compatible that upon heating they coalesce to form a continuous film, said film having vinyl blocking resistance.
Claim 21
Dependent Claim 90 words
A developer sheet comprising a support having a layer of a developer composition on the surface thereof, said developer composition comprising first and second polymers, said first polymer being a finely divided thermoplastic phenolic resin and said second polymer being a finely divided thermoplastic vinylic or acrylic resin, said second polymer being prepared from a monomer composition containing a polar monomer and a polyfunctional monomer, and said first and second polymers being sufficiently compatible that upon heating they coalesce to form a continuous film, said film having vinyl blocking resistance.
Claim 22
Dependent Claim 11 words
A photosensitive recording material including the developer sheet of claim 19.
Claim 23
Dependent Claim 48 words
The developer sheet of claim 19 wherein said monomer composition includes a monomer selected from the group consisting of acrylic acid, methacrylic acid, alkyl acrylates, alkyl methacrylates, hydroxy alkyl (meth)acrylates, styrene sulfonate salts, vinyl sulfonate salts, vinylbenzoic acid, acryloxloyl monophthalate, o-acryloxloyl benzoic acid, vinyl acetate, and vinylidene chloride.
Claim 24
Dependent Claim 12 words
The developer sheet of claim 21 wherein said polar monomer is acrylonitrile.
Claim 25
Dependent Claim 14 words
The developer sheet of claim 22 wherein said polyfunctional monomer is a difunctional monomer.
Claim 26
Dependent Claim 12 words
The developer sheet of claim 23 wherein said difunctional monomer is divinylbenzene.
Claim 27
Dependent Claim 13 words
The developer sheet of claim 24 wherein said monomer composition additionally includes styrene.
Claim 28
Dependent Claim 28 words
The developer sheet of claim 24 wherein the ratio of said first developer material to said second developer material is about 90/10 to 40/60 based on dry weight.
Claim 29
Dependent Claim 45 words
The developer sheet of claim 19 wherein said second developer material is prepared by emulsion polymerization and has a core portion and a shell portion and said shell portion is formed from a vinylic or acrylic resin which is compatible with said first developer material.
Claim 30
Dependent Claim 35 words
The developer sheet of claim 27 wherein said core portion is formed from a polymer having a melt flow temperature which is less than the melt flow temperature of the polymer forming said shell portion.
Claim 31
Dependent Claim 16 words
The developer sheet of claim 28 wherein said first developer material is a metallated phenol-formaldehyde resin.
Claim 32
Dependent Claim 21 words
The developer sheet of claim 28 wherein said first developer material is formed by oxidatively coupling a phenol or a biphenol.
Claim 33
Dependent Claim 26 words
The developer sheet of claim 19 wherein said first developer material and said second developer material have a particle size of about 0.1 to 25 microns.
Claim 34
Dependent Claim 24 words
The developer sheet of claim 19 wherein said acrylic or vinylic polymer has a melt flow temperature of about 80° C. to 130° C.
Claim 35
Dependent Claim 25 words
The developer sheet of claim 32 wherein said first developer material and said second developer material exhibit a minimum film-forming temperature greater than 60° C.

References Cited (Backward Citations)

US4772532A Cited
US4853364A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1993-11-12 1994-05-14 1994-11-13 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1997-11-12 1998-05-14 1998-11-13 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2001-11-12 2002-05-14 2002-11-13 $7700.00 Window Closed / Lapsed

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