Surface treatment method and apparatus therefor

Claim 2

Control apparatus for controlling a surface treatment system that transports a number of objects to subject the objects to different series of treatment steps in a treatment bath train, the treatment bath train having a plurality of treatment baths as well as a drain mechanism for individually draining the baths and a delivery mechanism for delivering a selected treatment liquid to each individual bath, by serially dipping each of said objects in selected treatment liquids supplied in said treatment baths for a predetermined number of times respectively in a dipping order which is previously determined according to a treatment program for each of said objects individually control apparatus comprising: clock time detector means for detecting a reference clock time at which a particular one of said objects is actually brought into said treatment bath train; first calculator means, enabled before said particular object arrives at a particular one of said treatment baths, for calculating an expected clock time at which said particular object is expected to arrive at said particular treatment bath on the basis of said reference clock time and a first predetermined time period required for said particular object to be treated in at least one preceding treatment bath in a corresponding dipping order therefor before said particular object arrives at said particular treatment bath; second calculator means for calculating a first clock time after which a known lifetime of said treatment liquid currently available in said particular treatment bath is over; third calculator means for calculating a second clock time which is later than said expected clock time by a predetermined second time period during which said particular objects is to be dipped in a treatment liquid in said particular treatment baths; and first comparator means for comparing said second clock time with said first clock time to generate a first command signal if said second clock time is later than second first clock time said first command signal being provided to said delivering mechanism to control the same to replace at least a portion of said treatment liquid in said particular treatment bath.

Claim 3

Control apparatus according to claim 1, further comprising: counter means for counting a number of dippings indicating how many of said objects have been dipped in said treatment liquid currently available in said particular treatment bath; and second comparator means for comparing said number of dippings with a known allowed dipping number indicating how many more of said objects can be effectively treated by said treatment liquid currently available in said particular treatment bath without replacement of at least a portion thereof, said second comparator means acting to generate a second command signal when it is determined that said allowed dipping number will be over if said particular object is dipped in said treatment liquid currently available in said particular treatment bath, whereby said delivery mechanism is controlled to deliver fresh treatment liquid to said particular treatment bath in response to said second command signal as well as said first command signal.

Claim 4

Control apparatus according to claim 2, further comprising: first controller means for enabling said first calculator means when said particular object is actually brought into said treatment bath train in order to calculate said expected clock time by said first calculator means; detector means for detecting a first time point at which said particular object actually reaches one of a plurality of designated treatment stages, each of said stages corresponding to a predetermined amount of surface treatment received by said particular object, after said particular object is brought into said treatment bath train and a transportation of said particular object is started; and second controller means for enabling said first controller means again in order to recalculate and reset said expected clock time on the basis of a value representing a time span between said reference clock time and said first time point when said particular object actually reaches one of said designated treatment stages.

Claim 5

Control apparatus according to claim 3, wherein: said detector means comprises means disposed with respect to said treatment baths to detect a stage when a dipping of said particular object at said at least one preceding treatment bath is started.

Claim 6

Control apparatus according to claim 4, wherein: said detector means comprises means disposed with respect to said treatment baths to detect a stage when a dipping of said particular object at said at least one preceding treatment bath is completed.

Claim 7

Control apparatus according to claim 4, further comprising: third controller means for enabling said first calculator means again in order to re-calculate and reset said expected clock time when said treatment liquid in said particular treatment bath is replaced.

Claim 8

Control apparatus according to claim 6, further comprising: timing controller means for adjusting a second time point at which delivery of said fresh treatment liquid with said delivery mechanism is started such that said particular object is dipped in said fresh treatment liquid delivered to said particular treatment bath just after said delivery of said fresh treatment liquid is completed.

Claim 9

Control apparatus for controlling a surface treatment system that transports a number of objects to subject the objects to different series of treatment steps in a treatment bath train, the treatment bath train having a plurality of treatment baths as well as a drain mechanism for individually draining the baths and a delivery mechanism for delivering a selected treatment liquid to each individual bath, by serially dipping each of said objects in selected treatment liquids supplied in said treatment baths for a predetermined number of times respectively in a dipping order which is previously determined according to a treatment program for each of said objects individually, control apparatus comprising: clock time detector means for detecting a reference clock time at which a particular one of said objects is actually brought into said treatment bath train; calculator means enabled before said particular object arrives at a particular one of said treatment baths for calculating an expected clock time at which said particular object is expected to arrive at said particular treatment bath on the basis of said reference clock time and a first predetermined time period required for said particular object to be treated in at least one preceding treatment bath in a corresponding dipping order therefor before said particular object arrives at said particular treatment bath; counter means for counting a number of dippings indicating how many of said objects have been dipped in said treatment liquid currently available in said particular treatment bath; comparator means for comparing said number of dippings with a known allowed dipping number indicating how many more of said objects can be effectively treated by said treatment liquid currently available in said particular treatment bath without replacement of at least a portion thereof and generating a command signal when it is determined that said allowed dipping number will be over if said particular object is dipped in said treatment liquid currently available in said particular treatment bath; and time controller means for adjusting a first time point at which delivery of said fresh treatment liquid with said delivery mechanism is started such that said particular object is dipped in said fresh treatment liquid delivered to said particular treatment bath just after said delivery of said fresh treatment liquid is completed.

Claim 10

Control apparatus for controlling a surface treatment system that transports a number of objects to subject the objects to different series of treatment steps in a treatment bath train, the treatment bath train having a plurality of treatment baths as well as a drain mechanism for individually draining the baths and a delivery mechanism for delivering a selected treatment liquid to each individual bath, by serially dipping each of said objects in selected treatment liquids supplied in said treatment baths for a predetermined number of times respectively in a dipping order which is previously determined according to a treatment program for each of said objects individually, control apparatus comprising: clock time detector means for detecting a reference clock time at which a particular one of said objects is actually brought into said treatment bath train; calculator means enabled before said particular object arrives at a particular one of said treatment baths for calculating an expected clock time at which said particular object is expected to arrive at said particular treatment bath on the basis of said reference clock time and a first predetermined time period required for said particular object to be treated in at least one preceding treatment bath in a corresponding dipping order therefor before said particular object arrives at said particular treatment bath; counter means for counting a number of dippings indicating how many of said objects have been dipped in said treatment liquid currently available in said particular treatment bath; comparator means for comparing said number of dippings with a known allowed dipping number indicating how many more of said objects can be effectively treated by said treatment liquid currently available in said particular treatment bath without replacement of at least a portion thereof and generating a command signal when it is determined that said allowed dipping number will be over if said particular object is dipped in said treatment liquid currently available in said particular treatment bath; and time controller means for adjusting a first time point at which delivery of said fresh treatment liquid with said delivery mechanism is started such that said particular object is dipped in said fresh treatment liquid delivered to said particular treatment bath just after said delivery of said fresh treatment liquid is completed.

Claim 11

Control apparatus according to claim 8, further comprising: first controller means for enabling said calculator means when said particular object is actually brought into said treatment bath train in order to calculate said expect clock time by said calculator means; detector means for detecting a second time point at which said particular object actually reaches one of designated treatment stages after said particular object is brought into said treatment bath train and transportation of said particular object with said transporting mechanism is started; and second controller means for enabling said calculator means again in order to re-calculate and reset said expected clock time on the basis of a value representing a time span between said reference clock time and said second time point when said particular object actually reaches one of a plurality of designated treatment stages each of said stages corresponding to a predetermined amount surface treatment received by said particular object.

Claim 12

Control apparatus according to claim 9, wherein: said detector means comprises means disposed with respect to said treatment baths to detect a stage when a dipping of said particular object at said at least one preceding treatment bath is started.

Claim 13

Control apparatus according to claim 10, wherein: said detector means comprises means disposed with respect to said treatment baths to detect a stage when a dipping of said particular object at said at least one preceding treatment bath is completed.

Claim 14

Control apparatus according to claim 11, further comprising: third controller means for enabling said calculator means again in order to re-calculate and reset said expected clock time when said treatment liquid in said particular treatment bath is replaced.