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US4963183A Expired / Lapsed US ⏱️ 0.0 years remaining

Corrosion resistant cemented carbide

Assignee: Valenite LLC
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Filing: 1989-03-03
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Granted: 1990-10-16
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Expires: 2009-03-03
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Abstract

Abstract A corrosion resistant cemented carbide composite constitutes from about 2 to about 30 percent by weight metal binder and from about 70 to about 99.5 percent by weight metal carbide wherein the metal carbide comprises about 2 to about 80 percent by weight of a transition metal carbide or mixtures thereof selected from Group IVB and Group VB of the Periodic Table of Elements and from about 20 to about 98 percent tungsten carbide. The metal binder phase comprises a major portion by weight nickel and from about 5 to about 30 percent by weight chromium. The cemented carbide composite comprises a granular tungsten carbide phase, a semi-continuous solid solution carbide phase extending closely adjacent at least a portion of the grains of tungsten carbide for enhancing corrosion resistance, and a substantially continuous metal binder phase.

Inventors

  • 👤 Joonypyo Hong

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 17:24
CPC Classifications
C; C22; C22C; C22C29/00; C22C29/02; C22C29/06; C22C29/067; C22C29/08

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 172 words
A corrosion resistant cemented carbide composite comprising a granular tungsten carbide phase, a semi-continuous solid solution carbide phase extending closely adjacent at least a portion of said grains of tungsten carbide for enhancing corrosion resistance, and a substantially continuous metal binder phase, said cemented carbide composite consisting essentially of an effective amount of an anti-corrosion additive, from about 4 to about 16 percent by weight metal binder phase, and with the remaining portion being from about 84 to about 96 percent by weight metal carbide wherein said metal carbide consists essentially of from about 4 to about 30 percent by weight of a transition metal carbide or mixtures thereof selected from Group IVB and Group VB of the Periodic Table of Elements and from about 70 to about 96 percent tungsten carbide, said metal binder phase consists essentially of nickel and from about 10 to about 25 percent by weight chromium, said effective amount of an anti-corrosion additive being selected from the group consisting essentially of copper, silver, tin and combinations thereof.
Claim 2
Dependent Claim 172 words
A corrosion resistant cemented carbide composite comprising a granular tungsten carbide phase, a semi-continuous solid solution carbide phase extending closely adjacent at least a portion of said grains of tungsten carbide for enhancing corrosion resistance, and a substantially continuous metal binder phase, said cemented carbide composite consisting essentially of an effective amount of an anti-corrosion additive, from about 4 to about 16 percent by weight metal binder phase, and with the remaining portion being from about 84 to about 96 percent by weight metal carbide wherein said metal carbide consists essentially of from about 4 to about 30 percent by weight of a transition metal carbide or mixtures thereof selected from Group IVB and Group VB of the Periodic Table of Elements and from about 70 to about 96 percent tungsten carbide, said metal binder phase consists essentially of nickel and from about 10 to about 25 percent by weight chromium, said effective amount of an anti-corrosion additive being selected from the group consisting essentially of copper, silver, tin and combinations thereof.
Claim 3
Dependent Claim 30 words
A corrosion resistant cemented carbide composite according to claim 1 wherein said anticorrosion agent comprises less than about 0.5 weight percent copper based on the total weight of said constituents.
Claim 4
Dependent Claim 30 words
A corrosion resistant cemented carbide composite according to claim 1 wherein said anticorrosion agent comprises less than about 1 weight percent silver based on the total weight of said constituents.
Claim 5
Dependent Claim 30 words
A corrosion resistant cemented carbide composite according to claim 1 wherein said anticorrosion agent comprises less than about 1 weight percent tin based on the total weight of said constituents.
Claim 6
Dependent Claim 25 words
A corrosion resistant cemented carbide composite according to claim 1 wherein said semi-continuous solid solution carbide phase is a randomly oriented and irregularity shaped phase.
Claim 7
Dependent Claim 22 words
A corrosion resistant cemented carbide composite according to claim 1 wherein said transition metal carbide agent comprises titanium carbide and tantalum carbide.
Claim 8
Dependent Claim 45 words
A corrosion resistant cemented carbide composite according to calim 1 wherien said transition metal carbide comprises titanium carbide and tantalum carbide and additional amounts of transition metal carbides other than said titanium carbide and tantalum carbide for enhancing the microstructure of said cemented carbide composite.
Claim 9
Dependent Claim 45 words
A corrosion resistant cemented carbide composite according to calim 1 wherien said transition metal carbide comprises titanium carbide and tantalum carbide and additional amounts of transition metal carbides other than said titanium carbide and tantalum carbide for enhancing the microstructure of said cemented carbide composite.
Claim 10
Dependent Claim 29 words
A corrosion resistant cemented carbide composite according to claim 7 wherein said additional amounts of transition metal carbides other than said titanium carbide and tantalum carbide comprises vanadium carbide.
Claim 11
Dependent Claim 34 words
A corrosion resistant cemented carbide composite according to claim 8 wherein said vanadium carbide is present in an amount less than about 2 percent by weight based on the weight of the total composite.
Claim 12
Dependent Claim 29 words
A corrosion resistant cemented carbide composite according to claim 7 wherein said additional amounts of transition metal carbides other than said titanium carbide and tantalum carbide comprises tantalum carbide.
Claim 13
Dependent Claim 34 words
A corrosion resistant cemented carbide composite according to claim 8 wherein said tantalum carbide is present in an amount less than about 1 percent by weight based on the weight of the total composite.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1993-10-15 1994-04-16 1994-10-16 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1997-10-15 1998-04-16 1998-10-16 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2001-10-15 2002-04-16 2002-10-16 $7700.00 Window Closed / Lapsed

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