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US4957801A Expired / Lapsed US ⏱️ 0.0 years remaining

Advance composites with thermoplastic particles at the interface between layers

Assignee: Cytec Technology Corp
•
Filing: 1989-05-17
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Granted: 1990-09-18
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Expires: 2009-05-17
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Abstract

Abstract The invention relates to prepregs of fiber-reinforced thermosetting resin that have a coating comprising thermoplastic particles on one of both outer surfaces. Upon lamination of the prepregs into a composite, the layer comprising thermoplastic particles at the surface of the prepreg is formed into a discrete resin layer in the composite at the interface between fiber-reinforced thermosetting resin layers. The laminated composite materials have improved toughness and impact strength due to the thermoplastic particulate material at the interface any yet the composites still retain desired mechanical properties under hot/wet conditions.

Inventors

  • 👤 Artun Maranci
  • 👤 Steven L. Peake
  • 👤 Stanley S. Kaminski

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 20:18
CPC Classifications
C; C08; C08J; C08J5/00; C08J5/04; B; B29; B29C; B29C70/00; B29C70/04; B29C70/06; B29C70/08; B29C70/086; B32; B32B; B32B5/00; B32B5/16; B32B5/22; B32B5/24; B32B5/28; B32B5/30; C08J5/24; C08J5/241; C08J5/243; C08J7/00; C08J7/04; C08J7/0427; C08J7/043; B32B2260/00; B32B2260/02; B32B2260/021; B32B2264/00; B32B2264/02; B32B2377/00; B32B2379/00; B32B2379/08; Y; Y10; Y10S; Y10S428/00; Y10S428/902; Y10T; Y10T428/00; Y10T428/24; Y10T428/24355; Y10T428/24372; Y10T428/24405; Y10T428/25; Y10T428/254; Y10T428/26; Y10T428/27

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 46 words
A fiber reinforced thermosetting resin matrix prepreg having an outer resin layer apart from the reinforcing fiber at one or both surfaces of the prepreg said outer layer comprising particles of thermoplastic resin of particle size in the range from 2 to 100 microns particle diameter.
Claim 2
Dependent Claim 46 words
A fiber reinforced thermosetting resin matrix prepreg having an outer resin layer apart from the reinforcing fiber at one or both surfaces of the prepreg said outer layer comprising particles of thermoplastic resin of particle size in the range from 2 to 100 microns particle diameter.
Claim 3
Dependent Claim 31 words
A prepreg defined by claim 1 wherein the amount of thermoplastic resin particles at one surface of the prepreg is in the range from two to fifteen grams per square meter.
Claim 4
Dependent Claim 33 words
A prepreg defined by claim 1 wherein the thermoplastic resin is selected from the group consisting of polyimides, polyetherimides, polyamideimide, polyamide, polyaramide, polyethersulfone, polyarylsulfone, polyether ketone, polycarbonate, polyester, polyarylene sulfide, polytetrafluoroethylene and polybenzamidazole.
Claim 5
Dependent Claim 27 words
A laminated fiber reinforced thermosetting resin composite which has been made by laminating several prepregs at least one of which is a prepreg defined by claim 1.
Claim 6
Dependent Claim 33 words
A laminated fiber reinforced resin composite comprising at least one discrete resin layer separating fiber layers in the laminated composite, said discrete resin layer comprising particles of thermoplastic resin in the matrix resin.
Claim 7
Dependent Claim 33 words
A laminated fiber reinforced resin composite comprising at least one discrete resin layer separating fiber layers in the laminated composite, said discrete resin layer comprising particles of thermoplastic resin in the matrix resin.
Claim 8
Dependent Claim 32 words
A composite defined by claim 4 wherein the amount of thermoplastic resin in the discrete resin layer separating fiber layers constitutes from 20% to 80% by volume of the discrete resin layer.
Claim 9
Independent Claim 53 words
A method of making a fiber reinforced thermosetting resin prepreg said method comprising applying from two to fifteen grams per square meter of thermoplastic resin particles of size in the range from 2 to 100 microns particle diameter in a thin resin layer apart from the fiber at one surface of the prepreg.
Claim 10
Independent Claim 53 words
A method of making a fiber reinforced thermosetting resin prepreg said method comprising applying from two to fifteen grams per square meter of thermoplastic resin particles of size in the range from 2 to 100 microns particle diameter in a thin resin layer apart from the fiber at one surface of the prepreg.

References Cited (Backward Citations)

US3472730A Cited
US4539253A Cited
US4604319A Cited
US4604319B1 Cited
EP0274899A2 Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1993-09-17 1994-03-19 1994-09-18 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1997-09-17 1998-03-19 1998-09-18 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2001-09-17 2002-03-19 2002-09-18 $7700.00 Window Closed / Lapsed

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