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US4952364A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of controlling injection molding machine

Assignee: KOMATSU SEISAKUSHO A CORP OF JAPAN KK
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Filing: 1988-04-28
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Granted: 1990-08-28
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Expires: 2008-04-28
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Abstract

Abstract A method of and apparatus for controlling an injection molding machine by reproducing injection time and stability of an inspection speed to thereby improve precision, stable moldability. In the injection molding machine, a nozzle valve (4) for changing the opening of this nozzle is disposed at the tip of the nozzle for injecting a molten resin, the degree of opening of this nozzle valve (4) is controlled to a predetermined quantity of opening in accordance with a preset screw moving position and the flow rate of an operation oil for pushing a screw (6) is controlled in accordance with the degree of opening of the nozzle valve (4).

Inventors

  • 👤 Kazuo Matsuda
  • 👤 Nobuaki Inaba
  • 👤 Masashi Kaminishi
  • 👤 Tetsuji Funabashi
  • 👤 Nobukazu Tanaka

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 13:05
CPC Classifications
B; B29; B29C; B29C45/00; B29C45/17; B29C45/76

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 101 words
A method of controlling an injection molding machine having a nozzle and a cylindrical nozzle valve rotatably disposed at an end portion of said nozzle for changing a sectional area of an opening of said end portion of said nozzle, in which an injection speed in one injection process is controlled, comprising the steps of: switching a degree of opening of said nozzle valve to a degree of opening preset corresponding to a position of a screw; and controlling a flow rate of a hydraulic oil for pressing said screw in accordance with the degree of opening of said nozzle valve.
Claim 2
Independent Claim 101 words
A method of controlling an injection molding machine having a nozzle and a cylindrical nozzle valve rotatably disposed at an end portion of said nozzle for changing a sectional area of an opening of said end portion of said nozzle, in which an injection speed in one injection process is controlled, comprising the steps of: switching a degree of opening of said nozzle valve to a degree of opening preset corresponding to a position of a screw; and controlling a flow rate of a hydraulic oil for pressing said screw in accordance with the degree of opening of said nozzle valve.
Claim 3
Independent Claim 273 words
A method of controlling an injection molding machine having a nozzle, a cylindrical nozzle valve rotatably disposed at a front end portion of said nozzle for changing a sectional area of an opening of said front end portion of said nozzle, and a screw fitted slidably within a barrel, in which an injection speed in one injection process is controlled, comprising the steps of: comparing one of a plurality of target values of screw positions preset by screw position setting means with a value detected by screw position detecting means for detecting a screw position, and when the both values coincide with each other, transmitting said coincided target value to nozzle valve opening setting means; switching a degree of opening of said nozzle valve, according to said one of the plural target values of the screw positions set by said screw position setting means, to one of a plurality of target values of the degree of opening of the nozzle valve preset at the nozzle valve opening setting means corresponding to said one of the plural target values of the screw positions; controlling the degree of opening of said nozzle valve to a degree of opening corresponding to said one of the plural target values of the degree of opening of said nozzle valve by nozzle valve driving means; and detecting the degree of opening of the nozzle valve by nozzle valve opening detection means, and controlling a degree of opening of flow rate control means for controlling a flow rate of a hydraulic oil for pressing said screw, corresponding to the detected value of the degree of opening of the nozzle valve.
Claim 4
Independent Claim 273 words
A method of controlling an injection molding machine having a nozzle, a cylindrical nozzle valve rotatably disposed at a front end portion of said nozzle for changing a sectional area of an opening of said front end portion of said nozzle, and a screw fitted slidably within a barrel, in which an injection speed in one injection process is controlled, comprising the steps of: comparing one of a plurality of target values of screw positions preset by screw position setting means with a value detected by screw position detecting means for detecting a screw position, and when the both values coincide with each other, transmitting said coincided target value to nozzle valve opening setting means; switching a degree of opening of said nozzle valve, according to said one of the plural target values of the screw positions set by said screw position setting means, to one of a plurality of target values of the degree of opening of the nozzle valve preset at the nozzle valve opening setting means corresponding to said one of the plural target values of the screw positions; controlling the degree of opening of said nozzle valve to a degree of opening corresponding to said one of the plural target values of the degree of opening of said nozzle valve by nozzle valve driving means; and detecting the degree of opening of the nozzle valve by nozzle valve opening detection means, and controlling a degree of opening of flow rate control means for controlling a flow rate of a hydraulic oil for pressing said screw, corresponding to the detected value of the degree of opening of the nozzle valve.
Claim 5
Dependent Claim 57 words
A method of controlling an injection molding machine according to claim 2, wherein said nozzle valve driving means comprises a proportional solenoid valve or servomotor having an actuator, in which a traveling amount of said actuator changes in accordance with an amount of current, and a link mechanism for coupling between said actuator and said nozzle valve.
Claim 6
Dependent Claim 31 words
A method of controlling an injection molding machine according to claim 3, wherein said link mechanism comprises a rod and a lever, for coupling between said actuator and said nozzle valve.
Claim 7
Dependent Claim 87 words
A method of controlling an injection molding machine according to claim 2, wherein said nozzle valve opening setting means comprises a nozzle valve opening setting device for suppling, in order to control said proportional solenoid valve or servomotor to said preset plural target values of the degree of opening, V 1 , V 2 and V 3 , in said one injection process, currents corresponding to the plural target values, V 1 , V 2 , and V 3 , to said proportional solenoid valve or servomotor.
Claim 8
Dependent Claim 41 words
A method of controlling an injection molding machine according to claim 2, wherein said screw position detection means comprises a screw position detector for supplying the value detected by the screw position detection means corresponding to the position of said screw.
Claim 9
Dependent Claim 73 words
A method of controlling an injection molding machine according to claim 2, wherein said screw position setting means comprises a screw position setting device for generating said plural target values S 1 , S 2 , and S 3 of the screw positions so that, in said one injection process, said screw is controlled to said plural preset target values, S 1 , S 2 , and S 3 of the screw positions.
Claim 10
Dependent Claim 97 words
A method of controlling an injection molding machine according to claim 2, wherein said nozzle valve opening detection means comprises a proportional solenoid valve or servomotor having an actuator in which a traveling amount of said actuator changes in accordance with an amount of current, a link mechanism for coupling between said actuator and said nozzle valve, and a nozzle valve opening detector for generating a signal corresponding to an amount of rotation of said nozzle valve by detecting a movement of said actuator which moves in accordance with the amount of rotation of said nozzle valve.
Claim 11
Dependent Claim 50 words
A method of controlling an injection molding machine according to claim 2, wherein said flow rate control means comprises an electromagnetic flow rate control valve for controlling the flow rate of the hydraulic oil by a driving current corresponding to a value detected by said nozzle valve opening detection means.
Claim 12
Dependent Claim 85 words
A method of controlling an injection molding machine according to claim 3, wherein said nozzle valve opening setting means comprises a nozzle valve opening setting device for supplying, in order to control said proportional solenoid valve or servomotor to said preset plural target values, V 1 , V 2 , and V 3 , of the degree of opening of said nozzle valve, currents corresponding to the target values, V 1 , V 2 , and V 3 , to said proportional solenoid or servomotor.
Claim 13
Dependent Claim 59 words
A method of controlling an injection molding machine according to claim 3, wherein said nozzle valve opening detection means comprises a nozzle valve opening detector for generating a signal corresponding to an amount of rotation of said nozzle valve by detecting a movement of said actuator which moves in accordance with the amount of rotation of said nozzle valve.
Claim 14
Dependent Claim 50 words
A method of controlling an injection molding machine according to claim 8, wherein said flow rate control means comprises an electromagnetic flow rate control valve for controlling the flow rate of the hydraulic oil by a driving current corresponding to a value detected by said nozzle valve opening detection means.

References Cited (Backward Citations)

US3371384A Cited
US3861841A Cited
US4326255A Cited
JPS58145353A Cited
JPS59185561A Cited
JPS5964337A Cited
JPS60242022A Cited
US4632652A Cited
JPS6285922A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1993-08-27 1994-02-26 1994-08-28 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1997-08-27 1998-02-26 1998-08-28 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2001-08-27 2002-02-26 2002-08-28 $7700.00 Window Closed / Lapsed

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