Claims Analysis
Total Claims: 10
Claim 1
Independent Claim
229 words
A method for joining a first structural element to a second structural element to form a panel assembly, said method comprising the steps of: providing first and second structural elements each having first and second faces and a perimetrical edge; applying to one of said first and second faces of said first structural element at at least one predetermined location, at least one bond of uncured, heat-curable binder; mating said first and second structural elements so that said at least one band of uncured, heat-curable binder is juxtaposed with a corresponding predetermined location on one of said first and second faces of said second structural element; inducing heat energy to at least one spot of said at least one band of uncured, heat-curable binder through only one of said first and second structural elements using at least one heating element, thereby curing said uncured, heat-curable binder at said at least one spot for spot bonding said first and second structural elements together, while leaving a remainder of said uncured, heat-curable binder in said at least one band substantially uncured; and thereafter subjecting said spot bonded first and second structural elements to an elevated temperature treatment wherein said cured binder at said at least one spot is post-cured and said remainder of said uncured, heat-curable binder is substantially fully cured thereby further bonding said first and second structural elements together.
Claim 2
Independent Claim
229 words
A method for joining a first structural element to a second structural element to form a panel assembly, said method comprising the steps of: providing first and second structural elements each having first and second faces and a perimetrical edge; applying to one of said first and second faces of said first structural element at at least one predetermined location, at least one bond of uncured, heat-curable binder; mating said first and second structural elements so that said at least one band of uncured, heat-curable binder is juxtaposed with a corresponding predetermined location on one of said first and second faces of said second structural element; inducing heat energy to at least one spot of said at least one band of uncured, heat-curable binder through only one of said first and second structural elements using at least one heating element, thereby curing said uncured, heat-curable binder at said at least one spot for spot bonding said first and second structural elements together, while leaving a remainder of said uncured, heat-curable binder in said at least one band substantially uncured; and thereafter subjecting said spot bonded first and second structural elements to an elevated temperature treatment wherein said cured binder at said at least one spot is post-cured and said remainder of said uncured, heat-curable binder is substantially fully cured thereby further bonding said first and second structural elements together.
Claim 3
Dependent Claim
65 words
The method of claim 1, further comprising the step of: hemming an outer edge portion of one of said first and second structural elements along at least one portion of said perimetrical edge thereof about a corresponding portion of said perimetrical edge of a corresponding other one of said first and second structural elements after applying said at least one band of uncured, heat-curable binder.
Claim 4
Dependent Claim
34 words
The method of claim 1, wherein: said step of inducing heat energy is conducted by using a respective inductive heating coil served by a respective power transformer as said at least one heating element.
Claim 5
Dependent Claim
16 words
The method of claim 3, wherein: said power transformers are interconnected with one another in series.
Claim 6
Dependent Claim
28 words
The method of claim 3, wherein: said step of inducing heat energy is conducted by using a respective infrared radiation device as said at least one heating element.
Claim 7
Dependent Claim
41 words
The method of claim 5, wherein: each infrared radiation device is a quartz lamp provided with an elliptical reflector, and each elliptical reflector is used in said step of inducing heat energy for focusing heat energy on a respective said spot.
Claim 8
Dependent Claim
21 words
The method of claim 1 wherein: said step of inducing heat energy is carried out for a maximum of forty seconds.
Claim 9
Dependent Claim
19 words
The method of claim 1 wherein: said step of inducing heat energy is carried out at approximately 200° C.
Claim 10
Dependent Claim
63 words
The method as claimed in claim 1 further comprising the step of: hemming an edge margin of one of said first and second structural elements along at least one portion of said perimetrical edge thereof about a corresponding portion of said perimetrical edge of a corresponding other one of said first and second structural elements after mating said first and second structural elements.