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US4945015A Expired / Lapsed US ⏱️ 0.0 years remaining

Intumescent material

Assignee: Dixon International Ltd
•
Filing: 1987-09-17
•
Granted: 1990-07-31
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Expires: 2007-09-17
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Abstract

Abstract An intumescent material comprises expandible graphite in a polymeric binder. The binder may be a flexible or elastomeric binder or a formaldehyde resin. A suitable flexible binder is a polymer selected from vinyl acetate polymers, styrene polymers, vinyl chloride polymers, acrylic polymers, vinyl butyral polymers, melamine/urea/phenol formaldehyde resins, polyesters and phenolic resins. A suitable elastomeric binder is a rubber. A suitable formaldehyde resin is melamine formaldehyde resin, urea formaldehyde resin, phenol formaldehyde resin or resorcinol formaldehyde resin.

Inventors

  • 👤 Bruce A. Milner
  • 👤 Tessa Malcolm-Brown
  • 👤 Eric Southern

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-31 01:19
CPC Classifications
C; C09; C09D; C09D5/00; C09D5/18; C09D5/185; C09K; C09K21/00

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 46 words
A non-foamed intumescent material comprising: 40 to 70% by weight of a copolymer of vinyl acetate and ethylene as a flexible polymeric binder, and 15 to 60% by weight of expandable graphite, the percentages being based on the combined weight of said copolymer and said graphite.
Claim 2
Dependent Claim 46 words
A non-foamed intumescent material comprising: 40 to 70% by weight of a copolymer of vinyl acetate and ethylene as a flexible polymeric binder, and 15 to 60% by weight of expandable graphite, the percentages being based on the combined weight of said copolymer and said graphite.
Claim 3
Dependent Claim 40 words
The material according to claim 1 made by preparing a mixture of the expandable graphite, the polymeric binder and a liquid and causing said mixture to harden at a temperature lower than the temperature at which said graphite would intumesce.
Claim 4
Dependent Claim 27 words
An intumescent material according to claim 1, wherein the graphite is present in an amount of at least 20% by weight and not exceeding 55% by weight.
Claim 5
Dependent Claim 24 words
The intumescent material according to claim 1 wherein the binder and graphite are present in a total amount of at least 70% by weight.
Claim 6
Dependent Claim 25 words
The material according to claim 2 wherein said liquid is water, and the mixture is in the liquid form or as a dough molding compound.
Claim 7
Dependent Claim 25 words
The intumescent material according to claim 1 additionally containing at least one member selected from the group consisting of plasticizers, fillers, catalysts and reinforcing agents.
Claim 8
Dependent Claim 27 words
The material according to claim 6 which contains a plasticizer in the amount of up to 15% of the combined weight of said graphite and said copolymer.
Claim 9
Dependent Claim 12 words
An intumescent seal formed by shaping the material according to claim 1.
Claim 10
Dependent Claim 45 words
The intumescent material according to claim 2 prepared from a mixture of 35 parts of said graphite, 61 parts of an aqueous emulsion or dispersion containing 60% of said vinyl acetate/ethylene copolymer, said aqueous emulsion or dispersion additionally containing 5% by weight of dibutyl phthalate.

References Cited (Backward Citations)

GB1404822A Cited
GB1497118A Cited
GB2012296A Cited
US4698369A Cited
US4722945A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1993-07-30 1994-01-29 1994-07-31 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1997-07-30 1998-01-29 1998-07-31 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2001-07-30 2002-01-29 2002-07-31 $7700.00 Window Closed / Lapsed

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