Low cost wet-to-wet pressure sensor package

Claim 2

A pressure sensor package, which comprises: a housing defining a chamber bounded in part by opposing spaced-apart top and bottom end walls; a pressure-sensitive die disposed in a recess in the bottom end wall of said housing; said die including a peripheral edge, a reduced central portion, a top surface with a piezoresistive circuit in the central portion connected to a plurality of exposed circuit elements including contact pads on the peripheral edge, and a bottom surface; a lead frame secured to the bottom end wall of said housing in spaced relationship with said die, said lead frame including a plurality of internal and external end portions; a plurality of wire bonds interconnecting the contact pads of said die and the internal end portions of said lead frame; and bead means for suspending said die between the recess in the bottom end wall of said housing, the internal end portions of said lead frame, and intermediate portions of the bottom end wall of said housing and for protectively covering the exposed circuit elements and contact pads on said die and said wire bonds therein, without overlapping the reduced central portion of said die.

Claim 3

The pressure sensor package of claim 1, wherein said housing comprises: a top cover including outer end and an enlarged inner end terminating in the top end wall; a bottom cover including outer end and an enlarged inner end terminating in the bottom end wall; and a surrounding side wall interconnecting the inner ends of said top and bottom covers in relative spaced-apart relationship.

Claim 4

The pressure sensor package according to claim 2, wherein said top and bottom covers and said side wall are formed from thermoplastic.

Claim 5

The pressure sensor package according to claim 2, further including: longitudinal ribs on the outer ends of said top and bottom covers adjacent their respective end walls for securing tubing thereon.

Claim 6

The pressure sensor package of claim 1, wherein said bead means comprises: elastomeric adhesive extending between the peripheral edge on the bottom surface of said die and the recess in the bottom end wall of said housing; and elastomeric adhesive extending between the peripheral edge on the top surface of said die, the internal end portions of said lead frame, and intermediate portions of the bottom end wall of said housing.

Claim 7

The pressure sensor package according to claim 5, wherein said elastomeric adhesive comprises room temperature vulcanizing silicone rubber.

Claim 8

The pressure sensor package according to claim 5, wherein said elastomeric adhesive comprises Flourosilicone rubber.

Claim 9

The pressure sensor package of claim 1, further including: means defining a fluid port opening onto the recess in the bottom end wall of said housing.

Claim 10

A pressure sensor package, which comprises: a housing defining a chamber bounded in part by opposing spaced apart top and bottom end walls; a pressure-sensitive die loosely disposed in a recess in the bottom end wall of said housing; said die including a peripheral edge, a central diaphragm portion, a top surface with a piezoresistive circuit in the diaphragm portion connected to a plurality of exposed circuit elements including contact pads on the peripheral edge, and a bottom surface; a lead frame secured to the bottom end wall of said housing in space relationship with said die, said lead frame including a plurality of internal and external end portions; a plurality of wire bonds interconnecting the contact pads of said die and the internal end portions of said lead frame; a continuous lower bead of elastomeric adhesive extending between the peripheral edge on the bottom surface of said die and the recess in the bottom end wall of said housing; a continuous upper bead of elastomeric adhesive extending between the peripheral edge on the top surface of said die, the internal end portions of said lead frame, and intermediate portions of the bottom end wall of said housing; said upper bead protectively covering the exposed circuit elements and contact pads on said die and said wire bonds therein, without overlapping the diaphragm portion of said die; means defining a fluid port in the top end wall of said housing; and means defining a fluid port opening onto the recess in the bottom end wall of said housing.

Claim 11

A pressure sensor package, which comprises: a housing defining a chamber bounded in part by opposing spaced apart top and bottom end walls; a pressure-sensitive die loosely disposed in a recess in the bottom end wall of said housing; said die including a peripheral edge, a central diaphragm portion, a top surface with a piezoresistive circuit in the diaphragm portion connected to a plurality of exposed circuit elements including contact pads on the peripheral edge, and a bottom surface; a lead frame secured to the bottom end wall of said housing in space relationship with said die, said lead frame including a plurality of internal and external end portions; a plurality of wire bonds interconnecting the contact pads of said die and the internal end portions of said lead frame; a continuous lower bead of elastomeric adhesive extending between the peripheral edge on the bottom surface of said die and the recess in the bottom end wall of said housing; a continuous upper bead of elastomeric adhesive extending between the peripheral edge on the top surface of said die, the internal end portions of said lead frame, and intermediate portions of the bottom end wall of said housing; said upper bead protectively covering the exposed circuit elements and contact pads on said die and said wire bonds therein, without overlapping the diaphragm portion of said die; means defining a fluid port in the top end wall of said housing; and means defining a fluid port opening onto the recess in the bottom end wall of said housing.

Claim 12

The pressure sensor package of claim 9, wherein said housing comprises: a top cover including an outer end and an enlarged inner end terminating in the top end wall; a bottom cover including an outer end and a enlarged inner end terminating in the bottom end wall; and a surrounding side wall interconnecting the inner ends of said top and bottom covers in relative spaced-apart relationship.

Claim 13

The pressure sensor package according to claim 10, wherein said top and bottom covers and said side wall are formed from thermoplastic.

Claim 14

The pressure sensor package according to claim 10, further including: longitudinal ribs on the outer ends of said top and bottom covers adjacent their respective end walls for securing tubing thereon.

Claim 15

The pressure sensor package of claim 9, wherein said upper and lower beads of elastomeric adhesive comprise room temperature vulcanizing silicone rubber.

Claim 16

The pressure sensor package of claim 9, wherein said upper and lower beads of elastomeric adhesive comprise Fluorosilicone rubber.

Claim 17

The pressure sensor package of claim 1, further including: means defining a fluid port in the top end wall of said housing.